Materials & Manufacturing

Advances in materials and manufacturing are leading to better implants, prosthetics, and devices. Browse innovative developments in materials and manufacturing that significantly impact medical device design and production.

Stories

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Briefs: Wearables
Researchers from Harbin Institute of Technology and their collaborators have developed a multifunctional polyelectrolyte hydrogel reinforced with aramid nanofibers (ANFs) and MXene nanosheets, achieving outstanding performance in absorption-dominated electromagnetic interference (EMI) shielding and wearable sensing. Read on to learn more.
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Briefs: Manufacturing & Prototyping
By overcoming some of the traditional constraints in pulse frequency, energy output, and tuning speed, tunable high-repetition rate OPO lasers will enable researchers to develop next-generation imaging modalities that capture much higher resolution images in a fraction of the time. Read on to learn more.
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R&D: Medical
A team of scientists has developed a soft polymer hydrogel that can conduct electricity as well as metal can. Read on to learn more.
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R&D: Medical
Researchers have pioneered a 3D printing method that grows metals and ceramics inside a water-based gel, resulting in exceptionally dense, yet intricate constructions for next-generation biomedical technologies. Read on to learn more about it.
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R&D: Medical
Researchers combined mussel adhesive protein with decellularized extracellular matrix (dECM) to develop a composite hemostatic sponge that offers both strong tissue adhesion and biocompatible biodegradability. Read on to learn more.
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Features: Robotics, Automation & Control
Returning to Anaheim this February, MD&M West 2026 brings the global medical device community together for three days of engineering insight, manufacturing expertise, and technology breakthroughs. As one of the largest gatherings of medtech professionals in North America, the event showcases the full spectrum of product development. Read on to learn all about it.
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Features: Medical
Toll processing (or toll manufacturing) involves a manufacturer processing customer-supplied materials or parts for a predetermined fee. The customer retains ownership of the materials, while the toll provider applies specialized technologies, equipment, and expertise to deliver the finished components. Read on to learn more about it.
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Features: Medical
There are two main product ranges: Surface-active therapeutics and surface-active materials. Read on to learn more about them.
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Features: Tubing & Extrusion
The development of the grinding machine was a complex task, requiring ample hours and engineering trials to complete. Read on to learn more about it and what it can do.
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Features: Manufacturing & Prototyping
In this Q&A, Brian Semcer, president of MICRO, talks to Medical Design Briefs about how the next generation of contract manufacturers is redefining agility, quality, and partnership in the medical device ecosystem. Read now!
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Features: Medical
Minimally invasive and interventional platforms increasingly demand smaller profiles, tighter tolerances, and components that maintain performance under thermal, chemical, and mechanical stress. Polyimide (PI) has emerged as a workhorse within these parameters. Read on to learn why.
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White Papers: Medical
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How Parylene Crushes Sterilization, Friction & FDA Hurdles
Discover how thin-film Parylene conformal coatings safeguard medical devices with unmatched biocompatibility, reliability, and performance under extreme conditions. In this insightful...

On-Demand Webinars: Connectivity
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The future is wireless and the future of medical devices even more so. From wearable medical technologies — which now come with embedded Bluetooth, wireless...
Podcasts: Medical
New materials are enabling the production of medical devices that are stronger, more flexible, and more sustainable.
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Podcasts: Manufacturing & Prototyping
AI-driven quality control, predictive maintenance, and process optimization are improving efficiency and reducing costs in medical manufacturing.
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White Papers: Materials
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Strategies to Prevent Costly Medical Device Recalls
Medical device recalls are increasing, creating serious risks for patients and manufacturers.

INSIDER: Medical
A pioneering liquid metal combination is shaping up as a potential secret weapon in the global fight against antimicrobial resistance and promises to outlast existing implant materials.
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On-Demand Webinars: Materials
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Traditional medical devices interfacing with biological tissue often rely on individual wiring and machined metal parts, resulting in high costs,...
Products: Materials
See the product of the month: Evonik's clinical-grade version of its recombinant collagen-like protein platform for medical device development. Read on to learn more about it.
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Global Innovations: Materials
RMIT researchers have created an experimental 3D printed diamond–titanium device that generates electricity from flowing liquid and receives wireless power through tissue making it possible to remotely sense changes in flow. Read on to learn more about it.
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Products: Manufacturing & Prototyping
See where the product focus is this month: On assembly/manufacturing equipment, including Air Turbine Technology Inc.'s tools with cutting speeds of 60,000 and 80,000 RPM for Swiss lathes; Nordson EFD's jetting system designed for precision fluid applications in medical device assembly; Right-angle M12 connectors for through-hole reflow soldering are available from Phoenix Contact; and Sunnen Products Company's honing oil for precision machining and medical device manufacturing.
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Briefs: Wearables
Researchers, led by Rice University’s Yong Lin Kong, have developed a soft but strong metamaterial that can be controlled remotely to rapidly transform its size and shape. The invention, published in Science Advances, represents a significant advancement that can potentially transform ingestible and implantable medical devices. Read on to learn more about it.
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Briefs: Medical
Medical pumps are at the heart of modern healthcare delivery. Their success depends on precise, reliable, and safe operation — capabilities enabled by advanced sensor technologies. From occlusion detection to bubble monitoring and temperature control, sensors provide the intelligence that allows pumps to perform with confidence in critical care environments. Read on to learn more.
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Briefs: Medical
Read on to learn all about tribometry research and what it entails.
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Briefs: Manufacturing & Prototyping
Knee replacement implants must balance strength, wear resistance, and precision geometry to restore mobility and reduce pain for millions of patients worldwide. Yet one of the most challenging regions of the knee femoral component to manufacture is the intercondylar area — the central box that accommodates the cam mechanism. In March 2025, Extrude Hone introduced an alternative approach: electrochemical machining (ECM). Read on to learn more.
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R&D: Materials
Researchers are testing a new technology that incorporates shape memory material for clear plastic dental aligners, an alternative to traditional metal braces. The clear aligners still need to be improved to the point that there are two materials — clear aligners and metal braces — that are as good as each other. Read on to learn more.
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R&D: Manufacturing & Prototyping
Researchers have developed a smart, self-powered magnetoelastic pen that could help detect early signs of Parkinson’s by analyzing a person’s handwriting. The highly sensitive diagnostic pen features a soft, silicon magnetoelastic tip and ferrofluid ink — a special liquid containing tiny magnetic particles. Read on to learn more about it.
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Features: Manufacturing & Prototyping
Returning to the Santa Clara Convention Center this November, MEDevice Silicon Valley 2025 is where the world’s most forward-looking medtech professionals will gather to exchange ideas, explore new technologies, and accelerate product development. Read on to learn all about it.
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News: Medical
Cadence, Inc., Staunton, VA, has been awarded a silver medal from EcoVadis, the world’s most trusted provider of business sustainability ratings. This marks the first time Cadence...
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Ask the Expert

John Chandler on Achieving Quality Motion Control
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FAULHABER MICROMO brings together the highest quality motion technologies and value-added services, together with global engineering, sourcing, and manufacturing, to deliver top quality micro motion solutions. With 34 years’ experience, John Chandler injects a key engineering perspective into all new projects and enjoys working closely with OEM customers to bring exciting new technologies to market.

Inside Story

Inside Story: Trends in Packaging and Sterilization
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Eurofins Medical Device Testing (MDT) provides a full scope of testing services. In this interview, Eurofins’ experts, Sunny Modi, PhD, Director of Package Testing; and Elizabeth Sydnor, Director of Microbiology; answer common questions on medical device packaging and sterilization.

Videos