Materials & Manufacturing

Advances in materials and manufacturing are leading to better implants, prosthetics, and devices. Browse innovative developments in materials and manufacturing that significantly impact medical device design and production.

Podcasts: Manufacturing & Prototyping

Material Science Innovations for Medical Devices

Products: Medical
Product of the Month
Products: Manufacturing & Prototyping
Product Focus: Assembly/Manufacturing Equipment

Ask the Expert

Dan Sanchez on How to Improve Extruded Components
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Improving extruded components requires careful attention to a number of factors, including dimensional tolerance, material selection, and processing. Trelleborg’s Dan Sanchez provides detailed insights into each of these considerations to help you advance your device innovations while reducing costs and speeding time to market.

Latest Briefs & News

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White Papers: Materials
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How Parylene Crushes Sterilization, Friction & FDA Hurdles
Discover how thin-film Parylene conformal coatings safeguard medical devices with unmatched biocompatibility, reliability, and performance under extreme conditions. In this insightful...

White Papers: Design
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Strategies to Prevent Costly Medical Device Recalls
Medical device recalls are increasing, creating serious risks for patients and manufacturers.

Briefs: Data Acquisition
Read on to learn all about tribometry research and what it entails.
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Briefs: Medical
Knee replacement implants must balance strength, wear resistance, and precision geometry to restore mobility and reduce pain for millions of patients worldwide. Yet one of the most challenging regions of the knee femoral component to manufacture is the intercondylar area — the central box that accommodates the cam mechanism. In March 2025, Extrude Hone introduced an alternative approach: electrochemical machining (ECM). Read on to learn more.
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R&D: Materials
Researchers are testing a new technology that incorporates shape memory material for clear plastic dental aligners, an alternative to traditional metal braces. The clear aligners still need to be improved to the point that there are two materials — clear aligners and metal braces — that are as good as each other. Read on to learn more.
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R&D: Medical
Researchers have developed a smart, self-powered magnetoelastic pen that could help detect early signs of Parkinson’s by analyzing a person’s handwriting. The highly sensitive diagnostic pen features a soft, silicon magnetoelastic tip and ferrofluid ink — a special liquid containing tiny magnetic particles. Read on to learn more about it.
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Features: Manufacturing & Prototyping
Returning to the Santa Clara Convention Center this November, MEDevice Silicon Valley 2025 is where the world’s most forward-looking medtech professionals will gather to exchange ideas, explore new technologies, and accelerate product development. Read on to learn all about it.
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News: Green Design & Manufacturing
Cadence, Inc., Staunton, VA, has been awarded a silver medal from EcoVadis, the world’s most trusted provider of business sustainability ratings. This marks the first time Cadence...
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INSIDER: Manufacturing & Prototyping
In their keynote, Drew Davis and Eric Nickel explore how the rise of 3D printing and scanning technologies have transformed healthcare. They will talk about how and...
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INSIDER: Medical
Excelitas (Booth #3009) will showcase its newest OmniCure® and Fusion UV® curing systems for medical device assembly at MD&M Midwest. Experts are on hand demonstrating...
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INSIDER: Tubing & Extrusion
Junkosha (Booth 3717) has chosen this year’s MD&M Midwest event to announce a significant advancement in its medical tubing portfolio: the launch of its thin wall etched...
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INSIDER: Manufacturing & Prototyping
Amada Weld Tech (Booth 2921) is featuring its advanced, application-focused technologies for medical device production at MD&M. The company’s demonstrations will...
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INSIDER: Materials
BioInteractions (Booth 2906) has launched Surface-Active Systems (SAS), a pioneering new category of high-performance, zero-leaching coating solutions designed...
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Podcasts: Manufacturing & Prototyping
3D printing is transforming the design and production of medical devices. Benefits include creating custom implants, prosthetics, and surgical tools tailored to individual patients, as well as the ability to quickly prototype new devices for testing and development.
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White Papers: Medical
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Innovation Without Compromise: Confluent Medical Changes the Game in Polyimide Tubing Manufacturing
With over 175 years of combined experience in medical device manufacturing, Confluent Medical combines its unrivaled materials science expertise...

News: Defense
SAE Media Group announced the winners of its Rising Star Awards: Women in Engineering program today during a live online event attended by participants across the globe.
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Podcasts: Medical
Strategies for assessing risk, streamlining testing, and managing documentation for maintaining product safety.
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Products: Medical
See the product of the month: Amada Press System’s WH-2A, a 13-axis CNC dual-point coiling machine designed for ultra-fine wire coil processing for medical guidewire formation.
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Global Innovations: Manufacturing & Prototyping
An interdisciplinary research team from ETH Zurich and the University Hospital of Zurich has developed a novel three-dimensional heart patch for intraventricular implantation. Read on to learn more about it.
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Products: Medical
See where the product focus is this month: Fluid handling, pumps, and valves, including Clippard's isolation valves with a hit-and-hold option; Raumedic AG's expanded portfolio of biopharmaceutical transfer tubing; Festo's expanded line of compact grippers; and more.
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Briefs: Medical
A research team at RCSI University of Medicine and Health Sciences has developed a 3D printed implant to deliver electrical stimulation to injured areas of the spinal cord offering a potential new route to repair nerve damage. Read on to learn the details of the 3D-printed implant and how it performs in lab experiments.
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Briefs: Materials
As devices grow smaller, smarter, and more user-centered, materials like liquid silicone rubber (LSR) play a bigger role in enabling performance, comfort, and compliance. From implantables to connected wearables, LSR is helping engineers meet growing design and usability demands. Read on to learn more.
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R&D: Medical
Scientists have produced a new, powerful electricity-conducting material that could improve wearable technologies, including medical devices. The new technique uses hyaluronic acid applied directly to a gold-plated surface to create a thinner, more durable film, or polymer, used to conduct electricity in devices like biosensors. Read on to learn more.
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Features: Manufacturing & Prototyping
Returning to the Minneapolis Convention Center this October, MD&M Midwest 2025 is where the region’s medtech leaders gather to explore, collaborate, and solve the toughest engineering challenges in medical device development. Read on to learn more about it.
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Features: Materials
Plasma pens integrated into production lines provide targeted plasma treatments that reduce failure rates by improving adhesion and bonding in various critical applications. Read on to learn more about their powers.
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News: Electronics & Computers
SAE Media Group’s Women in Engineering: Rising Star Awards program shines the spotlight on trailblazers who not only excel in their respective domains but also stroke the flames of inspiration in others. This year’s awards program features six categories: Aerospace/Defense, Automotive/Transportation, Electronics, Manufacturing/Materials, Medical, and Robotics, Automation and AI. In this special section, you’ll meet the winners in all six categories.
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White Papers: Mechanical & Fluid Systems
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A Faster Route to Custom-Design Molecular Diagnostic Instruments
This whitepaper delves into developing molecular diagnostics instruments, emphasizing the advantages of collaboration with experienced OEMs using platforms like Cavro® Omni Flex...

White Papers: Medical
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How to Install a Coiled Spring Pin
SPIROL’s Coiled Spring Pins are engineered for efficient assembly offering easy installation and reliable performance at the lowest total installed cost. Their 2 ¼ coil design and availability in light,...

On-Demand Webinars: AR/AI
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The Medical & Healthcare Robotics Summit, presented by Medical Design Briefs returns for its second year to explore the continued integration of robotics in healthcare and medicine.

Inside Story

Inside Story: Trends in Packaging and Sterilization
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Eurofins Medical Device Testing (MDT) provides a full scope of testing services. In this interview, Eurofins’ experts, Sunny Modi, PhD, Director of Package Testing; and Elizabeth Sydnor, Director of Microbiology; answer common questions on medical device packaging and sterilization.

Videos