Materials & Manufacturing

Advances in materials and manufacturing are leading to better implants, prosthetics, and devices. Browse innovative developments in materials and manufacturing that significantly impact medical device design and production.

Products: Medical
Product of the Month
Products: Medical
New Products and Services

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Eric Dietsch on the Benefits of Nitinol Wire
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In collaboration with the Fort Wayne Metals Engineering team, Eric Dietsch focuses on supporting customers with material recommendations, product development, and education. Eric is available to help you and your company with any Nitinol-related questions or needs that you may have.

Latest Briefs & News

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Products: Medical
See where the product focus is this month: On test and quality control, including LK Metrology's production-ready computed tomography inspection system optimized for shop-floor deployment; a high-precision interferometric measurement system from Micro-Epsilon; Kistler's expanded in-line process monitoring capabilities for regulated manufacturing environments; and more.
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News: Medical
The Lee Company has opened a new Innovation Center, a 27,500 sq ft facility built to accelerate product development and reinforce the company’s continued commitment to innovation in miniature....
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Products: Manufacturing & Prototyping
See where the video spotlight is: Micromolding, hybrid laser systems for advanced manufacturing, web converting machines, light-cure conformal coatings, and much more.
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Briefs: Medical
A team of researchers at Penn State have devised a new, streamlined approach to design metasurfaces, a class of engineered materials that can manipulate light and other forms of electromagnetic radiation with just their structures. This rapid optimization process could help manufacture advanced optical systems like camera lenses, virtual reality headsets, holographic imagers and more, the team said. Read on to learn more.
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Briefs: Medical
Electronic waste is piling up around the world at a rate that far outpaces recycling efforts, partly because it’s so costly and time-consuming to recover useful materials from discarded gadgets. Read on to see what this conundrum inspired a team at the University of Washington to create.
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Briefs: Medical
Engineers at the University of Maine are developing a new method to more accurately predict the strength of light-weight 3D printed objects. This research, conducted at the university’s Advanced Structures and Composites Center, will enable designers to create more robust and reliable components by controlling strength when lightweighting virtually any plastic component. Read on to learn more.
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Briefs: Manufacturing & Prototyping
Missouri S&T research team has developed a new light-based 3D printing method that could speed up and simplify the process of making organs-on-a-chip — small tissue-like devices that are used for medical research and drug testing. Read on to learn more.
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Briefs: Medical
As medical devices continue to evolve, the durability of polymer welds will remain a critical factor in product performance. Early assessment of fatigue resistance using methods like HACS analysis, combined with an understanding of materials and processes, will allow manufacturers to create more robust, reliable devices. Read on to learn more.
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Features: Medical
For many years, the medical industry has used additive manufacturing to develop low-volume parts, such as medical prototypes, bespoke implants, and surgical implants and aids. Global engineering technologies company, Renishaw, has collaborated with medical devices specialist, Permedica, to develop AM processes for the mass production of medical components in the healthcare industry. Read on to learn more.
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Features: Manufacturing & Prototyping
Medical devices are shrinking rapidly while becoming more complex. Sensors, processors, optics, and connectivity are now routinely packed into form factors that would have been impractical just a decade ago. While this miniaturization unlocks new clinical value, it also exposes a persistent design challenge: many of the materials still being specified were developed for an earlier era of electronics. Read on to learn more.
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Videos of the Month: Manufacturing & Prototyping
See the videos of the month, including one on FRESH 3D bioprinting and how it can now create fully biologic, collagen-based organ-on-chip systems with fine vascular channels, mimicking real human tissue; one on how immersive tech is reshaping care; one on how a new era in maternal-fetal care is emerging as mechanical engineering meets obstetrics; and one on MIT's Jameel Clinic, who has developed Sybil, an AI-powered tool that analyzes CT scans to predict a patient’s risk of developing lung cancer up to six years in advance.
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From the Editor: Materials
In December, we asked Medical Design Briefs’ readers to cast their ballot to choose from our eight Products of the Month the technology they felt was the most significant new introduction to the design engineering community in 2025. This year, our winner reflects the industry’s need to lower costs and minimize material usage. Read on to learn the winner of the 2025 Medical Design Briefs’ Readers’ Choice Products of the Year.
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News: Manufacturing & Prototyping
MGS, a global healthcare contract development and manufacturing organization (CDMO), has acquired Knudsen Plast A/S, a premier Denmark-based injection molder with more...
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White Papers: Materials
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Your Guide to Sourcing Precision Metals for Bellows Manufacturing
From medical devices to automotive, aerospace, and cryogenic systems, bellows demand material that performs under pressure. Ulbrich supplies precision rolled strip and foil...

INSIDER: Materials
MD&M West attendees can visit PackworldUSA at booth 3426 to see live sealing demonstrations and discuss ways to optimize heat sealing processes with the...
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INSIDER: Software
On the final day of MD&M West 2026, Rene Zoelfl, global industry advisor, medtech at PTC, explores how companies are...
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INSIDER: Medical
In a year when engineering teams are being asked to deliver smaller, smarter and faster products under tighter cost and regulatory pressure, the Micro Component...
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INSIDER: Medical
Dymax is highlighting light-curable, CMR- and TPO-free adhesives developed for medical device assembly, including products used for bonding,...
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INSIDER: Design
Guill Tool & Engineering has launched the Unicam™️ extrusion crosshead, a combination of the company’s Single-Point™️ concentricity adjustment...
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INSIDER: Tubing & Extrusion
Accumold returns to MD&M West 2026, focusing on how micro molding is increasingly central to innovation for medtech OEMs. Whether the goal is...
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INSIDER: Medical
Avient Corporation, an innovator of materials solutions, returns to MD&M West this week as both an exhibitor and presenter. The company will highlight its...
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INSIDER: Software
Critical Manufacturing will demonstrate how manufacturers can move beyond digital transformation concepts and apply them in real...
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INSIDER: Materials
Indium Corporation is featuring its high-reliability AuLTRA® MediPro gold solder solutions at MD&M West. The MediPro is a family of...
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INSIDER: Medical
Everyone’s talking about AI. Few are actually producing more units because of it. In her keynote, Guidewheel CEO Lauren Dunford shows how leading manufacturers are...
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Products: Medical
See the product of the month: SABIC's LNP™ and EXTEM™ thermoplastic resin grades engineered for compact medical components requiring high thermal and electrical performance.
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Podcasts of the Month: Medical
Listen to the newest medical podcasts, including one on ensuring safety when materials or processes change; one on how advanced manufacturing using techniques such as automation and AI is streamlining production processes in the medical device industry; one on exploring how 3D printing is transforming the design and production of medical devices; and more.
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Briefs: Manufacturing & Prototyping
Wearable electronics could be more wearable, according to a research team at Penn State. The researchers developed a scalable, versatile approach to designing and fabricating wireless, Internet-enabled electronic systems that can better adapt to 3D surfaces. Read on to learn more.
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Briefs: Medical
The Singapore-MIT Alliance for Research and Technology has launched a new collaborative research project — Wearable Imaging for Transforming Elderly Care (WITEC). Read on to learn more about it.
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Briefs: Sensors/Data Acquisition
This bioinspired design marks a significant step toward development of eco-friendly and highly sensitive wearable sensors, with broad potential in sports analytics and biomedical monitoring. Read on to learn more.
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Inside Story

Inside Story: Trends in Packaging and Sterilization
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Eurofins Medical Device Testing (MDT) provides a full scope of testing services. In this interview, Eurofins’ experts, Sunny Modi, PhD, Director of Package Testing; and Elizabeth Sydnor, Director of Microbiology; answer common questions on medical device packaging and sterilization.

Videos