Materials & Manufacturing

Advances in materials and manufacturing are leading to better implants, prosthetics, and devices. Browse innovative developments in materials and manufacturing that significantly impact medical device design and production.

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Ralph Bright on the Power of Power Cords
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Understanding power system components and how to connect them correctly is critical to meeting regulatory requirements and designing successful electrical products for worldwide markets. Interpower’s Ralph Bright defines these requirements and explains how to know which cord to select for your application.

Latest Briefs & News

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White Papers: Aerospace
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Your Guide to Sourcing Precision Metals for Bellows Manufacturing
From medical devices to automotive, aerospace, and cryogenic systems, bellows demand material that performs under pressure. Ulbrich supplies precision rolled strip and foil...

INSIDER: Manufacturing & Prototyping
Everyone’s talking about AI. Few are actually producing more units because of it. In her keynote, Guidewheel CEO Lauren Dunford shows how leading manufacturers are...
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Products: Materials
See the product of the month: SABIC's LNP™ and EXTEM™ thermoplastic resin grades engineered for compact medical components requiring high thermal and electrical performance.
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Products: Manufacturing & Prototyping
Listen to the newest medical podcasts, including one on ensuring safety when materials or processes change; one on how advanced manufacturing using techniques such as automation and AI is streamlining production processes in the medical device industry; one on exploring how 3D printing is transforming the design and production of medical devices; and more.
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Briefs: Materials
Wearable electronics could be more wearable, according to a research team at Penn State. The researchers developed a scalable, versatile approach to designing and fabricating wireless, Internet-enabled electronic systems that can better adapt to 3D surfaces. Read on to learn more.
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Briefs: Medical
The Singapore-MIT Alliance for Research and Technology has launched a new collaborative research project — Wearable Imaging for Transforming Elderly Care (WITEC). Read on to learn more about it.
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Briefs: Materials
This bioinspired design marks a significant step toward development of eco-friendly and highly sensitive wearable sensors, with broad potential in sports analytics and biomedical monitoring. Read on to learn more.
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Briefs: Design
Continuous bioprocessing places unprecedented demands on peristaltic pump tubing. Long cycle times, regulatory expectations, and sensitivity to flow variability mean that tubing can no longer be treated as a short-term consumable. Read on to learn more.
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Briefs: Software
Additive manufacturing (AM) has been adopted in the medical industry due to advantages over conventional subtractive machining. Read on to learn more.
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Briefs: Test & Measurement
Ensuring accuracy by force measurement and material testing is a necessary requirement in most every industry, especially orthopedic and medical parts manufacturing where the highest quality control is crucial. Read on to learn more.
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Briefs: Materials
Two promising options are polyetherimide resins and PEI-siloxane copolymers. These specialty thermoplastic materials not only are formulated without fluorine but also deliver desirable properties such as high heat and chemical resistance and low friction. Read on to learn more about them.
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R&D: Medical
Researchers have developed a fully customizable finger brace that can, with the push or flex of a finger, easily switch from stiff to flexible. Along with its versatility, the brace can be 3D...
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R&D: Materials
Stretchable waveguides maintain efficient, stable signal transmission of surface plasmon polaritons even when bent, twisted, or stretched. These plasmonic waveguides could make...
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Features: Design
With multiple co-located expos, a dense education schedule, and a show floor spanning the entire medical device lifecycle, success at MD&M West depends less on seeing everything than on seeing the right things. Read on for a guide that takes a tactical view of the event — highlighting role-based education paths, newly emphasized features, and practical strategies for navigating the show efficiently.
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White Papers: Medical
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The Role of Linear Actuators in the Miniaturization of Medical Equipment
The medical industry is constantly growing, which has led to stricter requirements for medical equipment. Installation space is one particular area where designers and...

News: Manufacturing & Prototyping
Delivering trusted information and connecting engineers, manufacturers, and innovators with the resources they need to bring safer,...
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Features: Manufacturing & Prototyping
When Thierry Piéton stepped into the role of executive vice president and chief financial officer of Medtronic earlier this year, he entered one of the largest and most complex organizations in the medical technology industry. Read on to go inside the OEM.
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Products: Connectivity
See the new products and services, including Syensqo's medical-grade polyphthalamide; non-PFAS low-retention additives for pipette tips from Avient; Binder's expanded M8 connector portfolio; fiber laser marking systems for UDI and traceability codes from FOBA; and more.
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Briefs: Materials
EPFL researchers have engineered a fiber-based electronic sensor that remains functional even when stretched to over 10 times its original length. The device holds promise for smart textiles, physical rehabilitation devices, and soft robotics. Read on to learn more about it.
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Videos of the Month: Medical
See the videos of the month, including one on using microfluidic devices for gene therapy; one on resisting antibiotic resistance; one on a humanoid robot surgeon; and more.
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Briefs: Wearables
Researchers from Harbin Institute of Technology and their collaborators have developed a multifunctional polyelectrolyte hydrogel reinforced with aramid nanofibers (ANFs) and MXene nanosheets, achieving outstanding performance in absorption-dominated electromagnetic interference (EMI) shielding and wearable sensing. Read on to learn more.
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Briefs: Medical
By overcoming some of the traditional constraints in pulse frequency, energy output, and tuning speed, tunable high-repetition rate OPO lasers will enable researchers to develop next-generation imaging modalities that capture much higher resolution images in a fraction of the time. Read on to learn more.
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R&D: Medical
A team of scientists has developed a soft polymer hydrogel that can conduct electricity as well as metal can. Read on to learn more.
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R&D: Medical
Researchers have pioneered a 3D printing method that grows metals and ceramics inside a water-based gel, resulting in exceptionally dense, yet intricate constructions for next-generation biomedical technologies. Read on to learn more about it.
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R&D: Materials
Researchers combined mussel adhesive protein with decellularized extracellular matrix (dECM) to develop a composite hemostatic sponge that offers both strong tissue adhesion and biocompatible biodegradability. Read on to learn more.
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Features: Robotics, Automation & Control
Returning to Anaheim this February, MD&M West 2026 brings the global medical device community together for three days of engineering insight, manufacturing expertise, and technology breakthroughs. As one of the largest gatherings of medtech professionals in North America, the event showcases the full spectrum of product development. Read on to learn all about it.
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Features: Materials
Toll processing (or toll manufacturing) involves a manufacturer processing customer-supplied materials or parts for a predetermined fee. The customer retains ownership of the materials, while the toll provider applies specialized technologies, equipment, and expertise to deliver the finished components. Read on to learn more about it.
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Features: Materials
There are two main product ranges: Surface-active therapeutics and surface-active materials. Read on to learn more about them.
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Features: Medical
The development of the grinding machine was a complex task, requiring ample hours and engineering trials to complete. Read on to learn more about it and what it can do.
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Inside Story

Inside Story: Trends in Packaging and Sterilization
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Eurofins Medical Device Testing (MDT) provides a full scope of testing services. In this interview, Eurofins’ experts, Sunny Modi, PhD, Director of Package Testing; and Elizabeth Sydnor, Director of Microbiology; answer common questions on medical device packaging and sterilization.

Videos