Materials & Manufacturing

Advances in materials and manufacturing are leading to better implants, prosthetics, and devices. Browse innovative developments in materials and manufacturing that significantly impact medical device design and production.

Stories

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Features: Test & Measurement
Medical device manufacturing is undergoing a structural shift. As devices become smaller with broader...
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Podcasts: Design
Dr. Nicole Wagner of LambdaVision and Dr. Michael Roberts of the ISS National Lab explain how microgravity manufacturing could improve artificial retinas, reduce waste, and advance future treatments for macular degeneration and retinitis pigmentosa.
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Videos of the Month: Medical
See the videos of the month, including one on how researchers at Arizona State University are developing bioinspired robotic “muscles” that aim to enable robots to do much more than their motorized counterparts; one on Wichita State University and Dassault Systèmes launching a Manufacturing Innovation Center to accelerate AI‑driven automation, virtual design, and additive manufacturing across the aviation sector; one on the University of Texas at Austin's robotic hand with human-like touch; and more.
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News: Packaging & Sterilization
Velocity Group, an Ohio-based contract manufacturer specializing in high-mix, low- to mid- volume assembly, injection molding and tooling, is...
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Editorial Webinars: Materials
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Medical device innovation is increasingly driven by advances in materials science. This 60-minute webinar from the editors of Medical Design Briefs...
Features: Medical
Pharmaceutical and life sciences manufacturers are under growing pressure to compress development timelines, from discovery to...
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INSIDER: Medical
New research offers hope that cancer drug therapies packaged in 3D printed carriers could deliver medication directly to tumors while reducing many of the side effects that cancer...
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News: Design
Trelleborg Medical Solutions is breaking ground to expand its Innovation Center based in Delano, MN. The company says the site expansion will enable it to take on additional projects and accelerate the...
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Features: Materials
Read on for practical strategies that consistently improve precision, yield, and unit economics, while also widening the design space — particularly for medical and high-tech applications.
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Features: Materials
In this Q&A, Jeremy Schaffer, director of research and development at Fort Wayne Metals, discusses how advances in titanium, nickel-titanium, surface engineering, and smart materials are helping device developers improve performance, miniaturization, durability, and patient outcomes. Read now!
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Features: Medical
Designing the next generation of wireless wearables, implantables, and real-time external or in-body monitoring devices is a complex challenge that requires highly reliable electronic components that greatly exceed the performance of standard commercial alternatives. Read on to learn more.
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Features: Motion Control
Read on to learn Mark Dinges', technical product manager at Bosch Rexroth, insights into how conveyance systems are adapting to shifting industry needs and influencing the way end users visualize and implement their processes.
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Features: Tubing & Extrusion
Fluid management and tubing have long been treated as foundational elements of medical device design — necessary, heavily specified, and often invisible once integrated into a finished system. That status is changing. Read on to learn how and why.
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White Papers: Medical
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Precision in Practice: The Strategic Role of Contract Design & Manufacturing in Medical Device Innovation
By partnering with a specialized contract manufacturer, medical device companies can achieve heightened operational efficiency, seamless...

Trivia: Materials
May is National Stroke Awareness Month. What minimally invasive medical device, first approved in the United States in 2004, revolutionized treatment for certain ischemic strokes by physically removing blood clots from blocked...
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INSIDER: Materials
Soft robots made out of flexible, biocompatible materials are in high demand in industries including healthcare, but precisely designing and controlling such robots for specific purposes is a perennial...
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News: Regulations/Standards
Enlil, an AI-powered development traceability platform built for medical device and life sciences organizations, has formed a strategic...
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INSIDER: Medical
Researchers have developed a novel hydrogel that is as soft as pudding and dissolves in the body over time. This material could one day be used for custom-made bone implants.
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White Papers: Materials
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Adhesive Bonding of Plastics in Medical Device Applications
Designing with plastics in medical devices isn’t straightforward. Surface energy, crystallinity, thermal expansion, and sterilization all require superior bond performance. This...

White Papers: Automotive
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How to Select a Threaded Insert for Your 3D Printed Assembly
Selecting the right Threaded Insert for a 3D printed assembly is critical to achieving reliable performance. This White Paper explains how to evaluate material type, load requirements...

INSIDER: Medical
By rethinking how thin metal threads are woven into a flexible textile, researchers have created a lightweight fabric capable of lifting over 400 times its own weight. The work advances the...
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News: Manufacturing & Prototyping
Bodycote, a provider of heat treatment and specialist thermal processing services, plans to open a new facility in Apodaca, Mexico, at a date yet to be announced in 2026. Located in the...
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News: Manufacturing & Prototyping
PrecisionX Group, Waterbury, CT, has been acquired by private equity firm Windjammer Capital. PrecisionX manufactures high-precision metal components for regulated industries....
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White Papers: Medical
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Eliminate Stiction in Medical Device Designs
Struggling with friction, stiction, or tolerance stack-up in your medical devices? PTFE dry lubricants offer a proven way to reduce actuation force, improve consistency, and enhance performance,...

Products: Medical
See the product of the month: Zeus' expanded PTFE tubing platform engineered to increase flexibility while maintaining structural integrity in demanding catheter applications.
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Briefs: Robotics, Automation & Control
Medical device manufacturers face increasing pressure to deliver higher volumes, greater consistency, and stronger compliance in a challenging labor environment. Strategic automation provides a path forward by embedding repeatability, traceability, and verification directly into manufacturing processes. Read on to learn more.
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From the Editor: Medical
Additive manufacturing is entering what the Wohlers Report 2026 calls “The Era of Industrial Mastery.” For the medical device industry, that phrase should resonate. Read on to learn more about what Sherrie Trigg, Editor and Director of Content, thinks about the matter.
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Products: Medical
See the new products and services, including Boker’s new 2026 resource tools to support specification and sourcing of precision metal stampings and non-standard washers; Advanced Thermal Solutions' expanded thermal measurement and analysis tools for quantifying airflow and heat dissipation in compact medical electronics; integrated magnetic field sensor modules for current, angle, and position measurement from Magnetic Sensor Systems; and more.
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Briefs: Medical
Wearable or implantable devices to monitor biological activities, such as heart rate, are useful, but they are typically made of metals, silicon, plastic, and glass and must be surgically implanted. A research team in the McKelvey School of Engineering at Washington University in St. Louis is developing bioelectronic hydrogels that could one day replace existing devices and have much more flexibility. Read on to learn more.
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Ask the Expert

Dan Sanchez on How to Improve Extruded Components
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Improving extruded components requires careful attention to a number of factors, including dimensional tolerance, material selection, and processing. Trelleborg’s Dan Sanchez provides detailed insights into each of these considerations to help you advance your device innovations while reducing costs and speeding time to market.

Inside Story

Inside Story: Trends in Packaging and Sterilization
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Eurofins Medical Device Testing (MDT) provides a full scope of testing services. In this interview, Eurofins’ experts, Sunny Modi, PhD, Director of Package Testing; and Elizabeth Sydnor, Director of Microbiology; answer common questions on medical device packaging and sterilization.

Videos