Materials & Manufacturing

Manufacturing & Prototyping

Rapid prototyping and tooling technologies are essential to the medical device design cycle. Explore the medical innovations that impact applications in 3D printing, laser etching, and rapid prototyping.

Latest Briefs & News

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White Papers: Automotive
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How to Select a Threaded Insert for Your 3D Printed Assembly
Selecting the right Threaded Insert for a 3D printed assembly is critical to achieving reliable performance. This White Paper explains how to evaluate material type, load requirements...

Products: Test & Measurement
See where the product focus is this month: On test and quality control, including LK Metrology's production-ready computed tomography inspection system optimized for shop-floor deployment; a high-precision interferometric measurement system from Micro-Epsilon; Kistler's expanded in-line process monitoring capabilities for regulated manufacturing environments; and more.
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News: Medical
The Lee Company has opened a new Innovation Center, a 27,500 sq ft facility built to accelerate product development and reinforce the company’s continued commitment to innovation in miniature....
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Products: Motion Control
See where the video spotlight is: Micromolding, hybrid laser systems for advanced manufacturing, web converting machines, light-cure conformal coatings, and much more.
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Briefs: Materials
Engineers at the University of Maine are developing a new method to more accurately predict the strength of light-weight 3D printed objects. This research, conducted at the university’s Advanced Structures and Composites Center, will enable designers to create more robust and reliable components by controlling strength when lightweighting virtually any plastic component. Read on to learn more.
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Briefs: Manufacturing & Prototyping
Missouri S&T research team has developed a new light-based 3D printing method that could speed up and simplify the process of making organs-on-a-chip — small tissue-like devices that are used for medical research and drug testing. Read on to learn more.
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Briefs: Materials
As medical devices continue to evolve, the durability of polymer welds will remain a critical factor in product performance. Early assessment of fatigue resistance using methods like HACS analysis, combined with an understanding of materials and processes, will allow manufacturers to create more robust, reliable devices. Read on to learn more.
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Features: Manufacturing & Prototyping
For many years, the medical industry has used additive manufacturing to develop low-volume parts, such as medical prototypes, bespoke implants, and surgical implants and aids. Global engineering technologies company, Renishaw, has collaborated with medical devices specialist, Permedica, to develop AM processes for the mass production of medical components in the healthcare industry. Read on to learn more.
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Features: Medical
Medical devices are shrinking rapidly while becoming more complex. Sensors, processors, optics, and connectivity are now routinely packed into form factors that would have been impractical just a decade ago. While this miniaturization unlocks new clinical value, it also exposes a persistent design challenge: many of the materials still being specified were developed for an earlier era of electronics. Read on to learn more.
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Videos of the Month: Manufacturing & Prototyping
See the videos of the month, including one on FRESH 3D bioprinting and how it can now create fully biologic, collagen-based organ-on-chip systems with fine vascular channels, mimicking real human tissue; one on how immersive tech is reshaping care; one on how a new era in maternal-fetal care is emerging as mechanical engineering meets obstetrics; and one on MIT's Jameel Clinic, who has developed Sybil, an AI-powered tool that analyzes CT scans to predict a patient’s risk of developing lung cancer up to six years in advance.
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News: Medical
MGS, a global healthcare contract development and manufacturing organization (CDMO), has acquired Knudsen Plast A/S, a premier Denmark-based injection molder with more...
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INSIDER: Medical
MD&M West attendees can visit PackworldUSA at booth 3426 to see live sealing demonstrations and discuss ways to optimize heat sealing processes with the...
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INSIDER: Medical
On the final day of MD&M West 2026, Rene Zoelfl, global industry advisor, medtech at PTC, explores how companies are...
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INSIDER: Medical
In a year when engineering teams are being asked to deliver smaller, smarter and faster products under tighter cost and regulatory pressure, the Micro Component...
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INSIDER: Medical
Dymax is highlighting light-curable, CMR- and TPO-free adhesives developed for medical device assembly, including products used for bonding,...
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INSIDER: Tubing & Extrusion
Accumold returns to MD&M West 2026, focusing on how micro molding is increasingly central to innovation for medtech OEMs. Whether the goal is...
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INSIDER: Medical
Critical Manufacturing will demonstrate how manufacturers can move beyond digital transformation concepts and apply them in real...
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INSIDER: Medical
Everyone’s talking about AI. Few are actually producing more units because of it. In her keynote, Guidewheel CEO Lauren Dunford shows how leading manufacturers are...
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Podcasts of the Month: Medical
Listen to the newest medical podcasts, including one on ensuring safety when materials or processes change; one on how advanced manufacturing using techniques such as automation and AI is streamlining production processes in the medical device industry; one on exploring how 3D printing is transforming the design and production of medical devices; and more.
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Briefs: Medical
Wearable electronics could be more wearable, according to a research team at Penn State. The researchers developed a scalable, versatile approach to designing and fabricating wireless, Internet-enabled electronic systems that can better adapt to 3D surfaces. Read on to learn more.
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Briefs: Wearables
The Singapore-MIT Alliance for Research and Technology has launched a new collaborative research project — Wearable Imaging for Transforming Elderly Care (WITEC). Read on to learn more about it.
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Briefs: Manufacturing & Prototyping
Continuous bioprocessing places unprecedented demands on peristaltic pump tubing. Long cycle times, regulatory expectations, and sensitivity to flow variability mean that tubing can no longer be treated as a short-term consumable. Read on to learn more.
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Briefs: Manufacturing & Prototyping
Additive manufacturing (AM) has been adopted in the medical industry due to advantages over conventional subtractive machining. Read on to learn more.
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R&D: Medical
Researchers have developed a fully customizable finger brace that can, with the push or flex of a finger, easily switch from stiff to flexible. Along with its versatility, the brace can be 3D...
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Features: Design
With multiple co-located expos, a dense education schedule, and a show floor spanning the entire medical device lifecycle, success at MD&M West depends less on seeing everything than on seeing the right things. Read on for a guide that takes a tactical view of the event — highlighting role-based education paths, newly emphasized features, and practical strategies for navigating the show efficiently.
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White Papers: Medical
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The Role of Linear Actuators in the Miniaturization of Medical Equipment
The medical industry is constantly growing, which has led to stricter requirements for medical equipment. Installation space is one particular area where designers and...

News: Medical
Delivering trusted information and connecting engineers, manufacturers, and innovators with the resources they need to bring safer,...
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Features: Design
When Thierry Piéton stepped into the role of executive vice president and chief financial officer of Medtronic earlier this year, he entered one of the largest and most complex organizations in the medical technology industry. Read on to go inside the OEM.
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Products: Materials
See the new products and services, including Syensqo's medical-grade polyphthalamide; non-PFAS low-retention additives for pipette tips from Avient; Binder's expanded M8 connector portfolio; fiber laser marking systems for UDI and traceability codes from FOBA; and more.
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Ask the Expert

Ralph Bright on the Power of Power Cords
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Understanding power system components and how to connect them correctly is critical to meeting regulatory requirements and designing successful electrical products for worldwide markets. Interpower’s Ralph Bright defines these requirements and explains how to know which cord to select for your application.

Inside Story

Inside Story: Trends in Packaging and Sterilization
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Eurofins Medical Device Testing (MDT) provides a full scope of testing services. In this interview, Eurofins’ experts, Sunny Modi, PhD, Director of Package Testing; and Elizabeth Sydnor, Director of Microbiology; answer common questions on medical device packaging and sterilization.

Videos