Materials & Manufacturing

Manufacturing & Prototyping

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Rapid prototyping and tooling technologies are essential to the medical device design cycle. Explore the medical innovations that impact applications in 3D printing, laser etching, and rapid prototyping.

Latest Briefs & News

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Blog: Manufacturing & Prototyping
As device designs become increasingly sophisticated, medtech companies are understandably seeking contract design and manufacturing partners that can accompany them on...
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NASA Spinoff: Aerospace
Recent successes in cultivating human heart tissue, knee cartilage, and pharmaceutical crystals in space have relied on technology that was initially developed decades ago with support from NASA.
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Applications: Medical
Boston Scientific is a market leader in pacemakers, defibrillators, monitoring equipment, spinal and brain stimulation, stents, catheters, and ablation devices. Read on to learn how the company improved upon cardiac monitoring.
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Briefs: Medical
Researchers at University of Galway have developed a way of bioprinting tissues that change shape as a result of cell-generated forces, in the same way that it happens in biological tissues during organ development. The breakthrough science focused on replicating heart tissues, bringing research closer to generating functional, bioprinted organs. Read on to learn more.
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Briefs: Medical
Manufacturing engineers tend to focus on new machinery and ways to maximize production lines. Improving communication can also increase efficiency and reduce costly and dangerous mistakes. Good communication becomes more critical as the medical device manufacturing industry grows increasingly complex with the addition of robotics and automation. Read on to learn more.
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News: Medical
Panther Life Sciences, which develops shelf-stable treatments to deliver better health for all, has formed a strategic alliance...
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White Papers: Robotics, Automation & Control
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A Faster Route to Custom-Design Molecular Diagnostic Instruments
This whitepaper delves into developing molecular diagnostics instruments, emphasizing the advantages of collaboration with experienced OEMs using platforms like Cavro® Omni Flex...

Blog: Manufacturing & Prototyping
Auxilium Biotechnologies has successfully deployed its 3D bioprinter aboard the ISS. The platform is the first of its kind, making history by printing eight implantable medical devices simultaneously in just two hours.
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INSIDER: Manufacturing & Prototyping
Intricon Corporation, developer and manufacturer of some of the world’s smallest, smartest medical devices powered by microelectronics, has announced a significant expansion at its St....
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INSIDER: Manufacturing & Prototyping
Medical Manufacturing Technologies (MMT) (Booths #2701 and #2808) is showcasing its automation, catheter, and guidewire manufacturing technologies at MD&M West. The company...
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INSIDER: Medical
Nordson EFD (Booth 2715) is showcasing its PICO Nexμs jetting system at MD&M West. Medical device manufacturers can view this smart factory solution and its web-based interface for remote...
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Products: Manufacturing & Prototyping
See the new products and services, including an auto-zero valve from Superior Sensor Technology; binder's angled panel-mount connectors; AMADA WELD TECH's integration of blue laser technology into its suite of micro welding technologies; maxon's high-efficiency joint drive; and more.
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Briefs: Manufacturing & Prototyping
A team has reported that they used a class of widely available polymers called thermoplastic elastomers to create soft 3D printed structures with tunable stiffness. Engineers can design the print path used by the 3D printer to program the plastic’s physical properties so that a device can stretch and flex repeatedly in one direction while remaining rigid in another. Read on to learn more.
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Briefs: Medical
Researchers at The Institute of Metal Research of the Chinese Academy of Sciences have made significant strides in the development and manufacturing of near-void-free titanium alloys using 3D printing. This achievement could lead to the production of titanium alloy materials with exceptional fatigue resistance, paving the way for broader applications of metal 3D printing materials. Read on to learn more.
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Briefs: Manufacturing & Prototyping
The use of platinum-iridium (PtIr) alloys for pins and electrodes in medical devices is growing substantially in applications such as cardio and neuromodulation devices. This article focuses on PtIr applications. Read on to learn more.
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R&D: Medical
Researchers have helped create a new 3D printing approach for shape-changing materials that are likened to muscles, opening the door for improved applications in robotics as well as biomedical and energy devices. Read on to learn more.
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Products: Manufacturing & Prototyping
See the new products and services, including an IEC connector from Schurter; Raltron's series of electromagnetic buzzers; Midwest Interventional Systems' extrusion ordering system; SGS' expanded spray drug-delivery testing capabilities; Prima Power's latest addition to its 2D laser technology portfolio; ANCA's peel grinding platform designed to reduce cycle time; and more.
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Briefs: Tubing & Extrusion
This article explores the critical role that thermoplastic elastomer biopharmaceutical tubing plays in enabling scalability and rapid deployment — a duo of factors that can make all the difference in the industry. Read on to learn more.
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Features: Green Design & Manufacturing
Previously known as Informa Markets Engineering (IME) West, hosting five co-located shows — MD&M West, ATX West, D&M West, Plastec West, and WestPack — these related industry sectors are now merging into a single unified show: MD&M West. The focus of the conference and trade show is not changing. Read on to learn more.
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News: Materials
Fort Wayne Metals, a developer of precision materials for the medical device industry, has expanded its nitinol melting capabilities. The company doubled its melted Nitinol output from...
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Features: Manufacturing & Prototyping
Laser joining is essential for creating reliable, high-performance implantable medical devices that enhance patient safety and device longevity. The precise control and reproducibility offered by laser joining, particularly through keyhole management, ensures strong, clean joints with minimal heat affected zones. Read on to learn more.
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Videos of the Month: Manufacturing & Prototyping
See the videos of the month, including one on how MicroLumen engineers develop tubing that ensures precision and reliability in medical device applications; one on Carnegie Mellon University and the Mayo Clinic teaming up in the Transforming Transplant Initiative; one on a fully digital design-to-manufacturing process that has the potential to revolutionize lower limb socket production; and one on a new 3D inkjet printing system that works with a much wider range of materials.
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Features: Manufacturing & Prototyping
The expertise of CDMs that have dedicated space for innovation are focused on accelerated development cycles, DfM, and the optimal application of materials science for their OEM partners. Read on to learn more.
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Briefs: Medical
In a paper published in Angewandte Chemie International Edition, researchers at Duke University have invented a new solvent-free polymer for DLP printing. Besides eliminating the shrinkage problem, the lack of solvent also results in improved mechanical properties of the part while maintaining the ability to degrade in the body. Read on to learn more.
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R&D: Medical
Researchers have developed a printing process that prints strong nonmetallic materials in record time — five times faster than traditional 3D printing. The process, called SWOMP, which stands for Selective dual-wavelength Olefin metathesis 3D printing, uses dual-wavelength light, unlike the traditional printing process. Read on to learn more.
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Products: Manufacturing & Prototyping
See where the product focus is this month: On Aven's Mighty Vue Inspector; a spot welder from Amada Weld Tech; a flexible screw conveyor from Hapman; and Rösler's mass finishing technology.
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Products: Medical
Listen to our medical podcasts, including one on 3D printing in healthcare; one on robotics and cobots in medical device production; one on the challenges of achieving biocompatibility, meeting medical-grade standards, and navigating the regulatory landscape for 3D printed devices; and one taking a look at how printed health is transforming medicine.
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Briefs: Wearables
In the quest to develop lifelike materials to replace and repair human body parts, scientists face a formidable challenge: Real tissues are often both strong and stretchable and vary in shape and size. A CU Boulder-led team has taken a critical step toward cracking that code. They’ve developed a new way to 3D print material that is at once elastic enough to withstand a heart’s persistent beating, tough enough to endure the crushing load placed on joints, and easily shapable to fit a patient’s unique defects. Read on to learn more.
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R&D: Manufacturing & Prototyping
Scientists have developed an innovative wearable fabric that is flexible but can stiffen on demand. Developed through a combination of geometric design, 3D printing, and robotic control, the new technology, RoboFabric, can quickly be made into medical devices or soft robotics. Read on to learn more about it.
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Ask the Expert

Eric Dietsch on the Benefits of Nitinol Wire
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In collaboration with the Fort Wayne Metals Engineering team, Eric Dietsch focuses on supporting customers with material recommendations, product development, and education. Eric is available to help you and your company with any Nitinol-related questions or needs that you may have.

Inside Story

Inside Story: Selecting and Implementing Automation Solutions
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To find out more about selecting and implementing automation solutions, MDB recently spoke with Dave McMorrow, Technical Director, MMT Automation and Michael Wall, Technical Director, Somex Automation, an MMT company.

Videos