Materials & Manufacturing

Manufacturing & Prototyping

Rapid prototyping and tooling technologies are essential to the medical device design cycle. Explore the medical innovations that impact applications in 3D printing, laser etching, and rapid prototyping.

Stories

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Features: Manufacturing & Prototyping
Successful post-production cleaning in medical device manufacturing requires a comprehensive approach that addresses multiple challenges simultaneously. Read on to learn more about it.
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Videos of the Month: Medical
See the videos of the month, including one on 3D printing complex, more durable robots from a variety of high-quality materials in one go; one on a fully digital design-to-manufacturing process that has the potential to revolutionize lower limb socket production; one on commercial and open-source electronic circuit boards that can be embedded into soft robots; and one on scalable methods of developing battery- and solar-powered fibers, making it theoretically possible for electrical energy to be harvested from, and stored in the clothing.
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From the Editor: Medical
The life sciences industry is at a pivotal moment, where groundbreaking technologies are redefining how therapeutics and medical devices are discovered, developed, and manufactured. From AI to additive manufacturing, these advancements are accelerating time-to-market, improving efficiency, and enabling more personalized solutions for patients. Read on to learn Editor and Director of Medical Content Sherrie Trigg's thoughts on the matter.
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From the Editor: Manufacturing & Prototyping
As an industry, AM is experiencing advancements at a rapid pace. Innovation is enabling enhanced capabilities across the entire workflow from software and materials through 3D printing technologies. Additionally, we see 3D printers with much smaller footprints enabling the technology to be used in smaller spaces such as hospitals, ambulatory surgery centers, and dental laboratories and clinics. Read on to learn more.
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White Papers: Manufacturing & Prototyping
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Discover Nine Key Critical Capabilities for Medical Devices Manufacturers
In the highly regulated medical device industry, success relies on precision, compliance, and efficiency. Manufacturers need more than basic production control – it’s...

Blog: Manufacturing & Prototyping
In a dramatic shift that could reshape the medical device industry, the U.S. government’s sweeping tariff hikes — particularly a 125 percent levy on Chinese goods — have...
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Products: Manufacturing & Prototyping
See where the product focus is this month: laser marking and machining.
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Products: Manufacturing & Prototyping
See the new products and services, including precision metering pumps from Circor International; a high-performance gantry robot with an integrated slip roller conveyor system from Dispense Works; XP Power's range of compact, low-profile AC-DC power supplies with flexible cooling options; Festo's updated mass flow controller; and much more.
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Briefs: Medical
Georgia Tech researchers have created a 3D-printed heart valve made of bioresorbable materials and designed to fit an individual patient’s unique anatomy. Once implanted, the valves will be absorbed by the body and replaced by new tissue that will perform the function that the device once served. Read on to learn more.
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Briefs: Medical
Medical equipment designers rely on rupture disk devices for pressure relief and pressure release of gases and liquids for essential diagnostic, life safety, and analytical instrumentation. Read on to learn more about them.
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R&D: Medical
Researchers have significantly improved a new joining technology, interlocking metasurfaces, designed to increase the strength and stability of a structure in comparison to traditional techniques like bolts and adhesives, using shape memory alloys. Read on to learn more.
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Blog: Manufacturing & Prototyping
As device designs become increasingly sophisticated, medtech companies are understandably seeking contract design and manufacturing partners that can accompany them on...
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News: Medical
Recent successes in cultivating human heart tissue, knee cartilage, and pharmaceutical crystals in space have relied on technology that was initially developed decades ago with support from NASA.
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Applications: Manufacturing & Prototyping
Boston Scientific is a market leader in pacemakers, defibrillators, monitoring equipment, spinal and brain stimulation, stents, catheters, and ablation devices. Read on to learn how the company improved upon cardiac monitoring.
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Briefs: Manufacturing & Prototyping
Researchers at University of Galway have developed a way of bioprinting tissues that change shape as a result of cell-generated forces, in the same way that it happens in biological tissues during organ development. The breakthrough science focused on replicating heart tissues, bringing research closer to generating functional, bioprinted organs. Read on to learn more.
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Briefs: Communications
Manufacturing engineers tend to focus on new machinery and ways to maximize production lines. Improving communication can also increase efficiency and reduce costly and dangerous mistakes. Good communication becomes more critical as the medical device manufacturing industry grows increasingly complex with the addition of robotics and automation. Read on to learn more.
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News: Medical
Panther Life Sciences, which develops shelf-stable treatments to deliver better health for all, has formed a strategic alliance...
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News: Materials
Auxilium Biotechnologies has successfully deployed its 3D bioprinter aboard the ISS. The platform is the first of its kind, making history by printing eight implantable medical devices simultaneously in just two hours.
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INSIDER: Manufacturing & Prototyping
Intricon Corporation, developer and manufacturer of some of the world’s smallest, smartest medical devices powered by microelectronics, has announced a significant expansion at its St....
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INSIDER: Manufacturing & Prototyping
Medical Manufacturing Technologies (MMT) (Booths #2701 and #2808) is showcasing its automation, catheter, and guidewire manufacturing technologies at MD&M West. The company...
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INSIDER: Medical
Nordson EFD (Booth 2715) is showcasing its PICO Nexμs jetting system at MD&M West. Medical device manufacturers can view this smart factory solution and its web-based interface for remote...
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Products: Manufacturing & Prototyping
See the new products and services, including an auto-zero valve from Superior Sensor Technology; binder's angled panel-mount connectors; AMADA WELD TECH's integration of blue laser technology into its suite of micro welding technologies; maxon's high-efficiency joint drive; and more.
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Briefs: Manufacturing & Prototyping
A team has reported that they used a class of widely available polymers called thermoplastic elastomers to create soft 3D printed structures with tunable stiffness. Engineers can design the print path used by the 3D printer to program the plastic’s physical properties so that a device can stretch and flex repeatedly in one direction while remaining rigid in another. Read on to learn more.
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Briefs: Medical
Researchers at The Institute of Metal Research of the Chinese Academy of Sciences have made significant strides in the development and manufacturing of near-void-free titanium alloys using 3D printing. This achievement could lead to the production of titanium alloy materials with exceptional fatigue resistance, paving the way for broader applications of metal 3D printing materials. Read on to learn more.
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Briefs: Materials
The use of platinum-iridium (PtIr) alloys for pins and electrodes in medical devices is growing substantially in applications such as cardio and neuromodulation devices. This article focuses on PtIr applications. Read on to learn more.
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R&D: Materials
Researchers have helped create a new 3D printing approach for shape-changing materials that are likened to muscles, opening the door for improved applications in robotics as well as biomedical and energy devices. Read on to learn more.
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Products: Medical
See the new products and services, including an IEC connector from Schurter; Raltron's series of electromagnetic buzzers; Midwest Interventional Systems' extrusion ordering system; SGS' expanded spray drug-delivery testing capabilities; Prima Power's latest addition to its 2D laser technology portfolio; ANCA's peel grinding platform designed to reduce cycle time; and more.
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Briefs: Medical
This article explores the critical role that thermoplastic elastomer biopharmaceutical tubing plays in enabling scalability and rapid deployment — a duo of factors that can make all the difference in the industry. Read on to learn more.
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Features: AR/AI
Previously known as Informa Markets Engineering (IME) West, hosting five co-located shows — MD&M West, ATX West, D&M West, Plastec West, and WestPack — these related industry sectors are now merging into a single unified show: MD&M West. The focus of the conference and trade show is not changing. Read on to learn more.
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Ask the Expert

John Chandler on Achieving Quality Motion Control
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FAULHABER MICROMO brings together the highest quality motion technologies and value-added services, together with global engineering, sourcing, and manufacturing, to deliver top quality micro motion solutions. With 34 years’ experience, John Chandler injects a key engineering perspective into all new projects and enjoys working closely with OEM customers to bring exciting new technologies to market.

Inside Story

Inside Story: Trends in Packaging and Sterilization
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Eurofins Medical Device Testing (MDT) provides a full scope of testing services. In this interview, Eurofins’ experts, Sunny Modi, PhD, Director of Package Testing; and Elizabeth Sydnor, Director of Microbiology; answer common questions on medical device packaging and sterilization.

Videos