Manufacturing & Prototyping

3D Printing

3D printing and additive manufacturing are being used in the medical field to create customized implants, prosthetics, and protective devices. Access the essential technical briefs and resources for design engineers working in manufacturing and medical industries.

Latest Briefs & News

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Podcasts: Manufacturing & Prototyping
3D printing is transforming the design and production of medical devices. Benefits include creating custom implants, prosthetics, and surgical tools tailored to individual patients, as well as the ability to quickly prototype new devices for testing and development.
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Briefs: Manufacturing & Prototyping
A research team at RCSI University of Medicine and Health Sciences has developed a 3D printed implant to deliver electrical stimulation to injured areas of the spinal cord offering a potential new route to repair nerve damage. Read on to learn the details of the 3D-printed implant and how it performs in lab experiments.
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Global Innovations: Manufacturing & Prototyping
An interdisciplinary research team from ETH Zurich and the University Hospital of Zurich has developed a novel three-dimensional heart patch for intraventricular implantation. Read on to learn more about it.
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INSIDER: Medical
Researchers have demonstrated that microscopic drug-delivery containers can be magnetically steered to their targets, advancing the development of precision medicine...
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INSIDER: Medical
A new technology incorporates a shape memory material for clear plastic dental aligners, an alternative to traditional metal braces.
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R&D: Wearables
A long-lasting, 3D-printed, adhesive-free wearable provides a more comprehensive picture of a user’s physiological state. The device, which measures water vapor and skin emissions of gases, continuously tracks and logs physiological data associated with dehydration, metabolic shifts, and stress levels. Read on to learn more.
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INSIDER: Wearables
Researchers have demonstrated a 3D ink printing method for so-called smart fabrics that continues to perform well after repeated washings and abrasion tests. The research...
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Features: Manufacturing & Prototyping
The global medical device manufacturing industry is undergoing a rapid transformation driven by technological innovation, automation, and increasing demands for customized, high-quality care. This article provides an overview of key technological advancements reshaping the medical device manufacturing landscape, including additive manufacturing, robotics, laser welding, and more.
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Features: Medical
Medical device contract manufacturing is poised for robust and sustained growth, with the global market projected to surpass $150 billion by 2030. This expansion is being driven by technological innovations, shifting healthcare demands, and increasing reliance on outsourcing to improve efficiency and cost-effectiveness. Read on to learn more.
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Features: Manufacturing & Prototyping
The promise of additive manufacturing (AM) in the medical device industry has always been clear, the ability to create intricate geometries, patient-specific implants, and previously impossible structures. The reality, however, is far less inspiring. Read on to learn more.
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From the Editor: Manufacturing & Prototyping
As an industry, AM is experiencing advancements at a rapid pace. Innovation is enabling enhanced capabilities across the entire workflow from software and materials through 3D printing technologies. Additionally, we see 3D printers with much smaller footprints enabling the technology to be used in smaller spaces such as hospitals, ambulatory surgery centers, and dental laboratories and clinics. Read on to learn more.
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Videos of the Month: Robotics, Automation & Control
See the videos of the month, including one on 3D printing complex, more durable robots from a variety of high-quality materials in one go; one on a fully digital design-to-manufacturing process that has the potential to revolutionize lower limb socket production; one on commercial and open-source electronic circuit boards that can be embedded into soft robots; and one on scalable methods of developing battery- and solar-powered fibers, making it theoretically possible for electrical energy to be harvested from, and stored in the clothing.
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Briefs: Materials
Biomedical metal implant materials are widely used in clinical applications, including dental implants, hip replacement, bone plates, and screws. However, traditional manufacturing processes face limitations in meeting customized medical needs, internal structural control, and efficient material utilization. Read on to learn more.
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Briefs: Materials
A system has been developed to optimize the electrical, thermal, and mechanical behavior of 3D-printed materials. A team has developed an innovative computational model that makes it possible to predict and improve the behavior of multifunctional structures manufactured using 3D printers. Read on to learn more.
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Briefs: Manufacturing & Prototyping
An industry-academia collaboration to advance sustainable bioprocessing through innovative materials for additive manufacturing, also known as 3D printing, has been announced by Innovate UK (IUK), as part of the “Sustainable Medicines Manufacturing Innovation: Collaborative R&D Fund.” Read on to learn more.
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Products: Manufacturing & Prototyping
See where the video spotlight is this month: on CNC machining; micro linear actuators; a lab tube cutting machine; the 601 series Air Turbine Spindle® mills at 90,000 RPM; MD® multipurpose adhesives; and much more.
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R&D: Medical
Researchers have significantly improved a new joining technology, interlocking metasurfaces, designed to increase the strength and stability of a structure in comparison to traditional techniques like bolts and adhesives, using shape memory alloys. Read on to learn more.
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Briefs: Manufacturing & Prototyping
Georgia Tech researchers have created a 3D-printed heart valve made of bioresorbable materials and designed to fit an individual patient’s unique anatomy. Once implanted, the valves will be absorbed by the body and replaced by new tissue that will perform the function that the device once served. Read on to learn more.
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Products: Manufacturing & Prototyping
See the new products and services, including precision metering pumps from Circor International; a high-performance gantry robot with an integrated slip roller conveyor system from Dispense Works; XP Power's range of compact, low-profile AC-DC power supplies with flexible cooling options; Festo's updated mass flow controller; and much more.
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NASA Spinoff: Manufacturing & Prototyping
Recent successes in cultivating human heart tissue, knee cartilage, and pharmaceutical crystals in space have relied on technology that was initially developed decades ago with support from NASA.
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Briefs: Manufacturing & Prototyping
Researchers at University of Galway have developed a way of bioprinting tissues that change shape as a result of cell-generated forces, in the same way that it happens in biological tissues during organ development. The breakthrough science focused on replicating heart tissues, bringing research closer to generating functional, bioprinted organs. Read on to learn more.
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Blog: Manufacturing & Prototyping
Auxilium Biotechnologies has successfully deployed its 3D bioprinter aboard the ISS. The platform is the first of its kind, making history by printing eight implantable medical devices simultaneously in just two hours.
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Briefs: Medical
The use of platinum-iridium (PtIr) alloys for pins and electrodes in medical devices is growing substantially in applications such as cardio and neuromodulation devices. This article focuses on PtIr applications. Read on to learn more.
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R&D: Materials
Researchers have helped create a new 3D printing approach for shape-changing materials that are likened to muscles, opening the door for improved applications in robotics as well as biomedical and energy devices. Read on to learn more.
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Briefs: Manufacturing & Prototyping
Researchers at The Institute of Metal Research of the Chinese Academy of Sciences have made significant strides in the development and manufacturing of near-void-free titanium alloys using 3D printing. This achievement could lead to the production of titanium alloy materials with exceptional fatigue resistance, paving the way for broader applications of metal 3D printing materials. Read on to learn more.
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Briefs: Medical
A team has reported that they used a class of widely available polymers called thermoplastic elastomers to create soft 3D printed structures with tunable stiffness. Engineers can design the print path used by the 3D printer to program the plastic’s physical properties so that a device can stretch and flex repeatedly in one direction while remaining rigid in another. Read on to learn more.
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R&D: Manufacturing & Prototyping
Researchers have developed a printing process that prints strong nonmetallic materials in record time — five times faster than traditional 3D printing. The process, called SWOMP, which stands for Selective dual-wavelength Olefin metathesis 3D printing, uses dual-wavelength light, unlike the traditional printing process. Read on to learn more.
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Videos of the Month: Medical
See the videos of the month, including one on how MicroLumen engineers develop tubing that ensures precision and reliability in medical device applications; one on Carnegie Mellon University and the Mayo Clinic teaming up in the Transforming Transplant Initiative; one on a fully digital design-to-manufacturing process that has the potential to revolutionize lower limb socket production; and one on a new 3D inkjet printing system that works with a much wider range of materials.
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Briefs: Materials
In a paper published in Angewandte Chemie International Edition, researchers at Duke University have invented a new solvent-free polymer for DLP printing. Besides eliminating the shrinkage problem, the lack of solvent also results in improved mechanical properties of the part while maintaining the ability to degrade in the body. Read on to learn more.
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Ask the Expert

John Chandler on Achieving Quality Motion Control
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FAULHABER MICROMO brings together the highest quality motion technologies and value-added services, together with global engineering, sourcing, and manufacturing, to deliver top quality micro motion solutions. With 34 years’ experience, John Chandler injects a key engineering perspective into all new projects and enjoys working closely with OEM customers to bring exciting new technologies to market.

Inside Story

Inside Story: Trends in Packaging and Sterilization
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Eurofins Medical Device Testing (MDT) provides a full scope of testing services. In this interview, Eurofins’ experts, Sunny Modi, PhD, Director of Package Testing; and Elizabeth Sydnor, Director of Microbiology; answer common questions on medical device packaging and sterilization.

Videos