Materials & Manufacturing

Manufacturing & Prototyping

Rapid prototyping and tooling technologies are essential to the medical device design cycle. Explore the medical innovations that impact applications in 3D printing, laser etching, and rapid prototyping.

Stories

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Features: Manufacturing & Prototyping
Laser joining is essential for creating reliable, high-performance implantable medical devices that enhance patient safety and device longevity. The precise control and reproducibility offered by laser joining, particularly through keyhole management, ensures strong, clean joints with minimal heat affected zones. Read on to learn more.
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Videos of the Month: Medical
See the videos of the month, including one on how MicroLumen engineers develop tubing that ensures precision and reliability in medical device applications; one on Carnegie Mellon University and the Mayo Clinic teaming up in the Transforming Transplant Initiative; one on a fully digital design-to-manufacturing process that has the potential to revolutionize lower limb socket production; and one on a new 3D inkjet printing system that works with a much wider range of materials.
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Features: Medical
The expertise of CDMs that have dedicated space for innovation are focused on accelerated development cycles, DfM, and the optimal application of materials science for their OEM partners. Read on to learn more.
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Briefs: Materials
In a paper published in Angewandte Chemie International Edition, researchers at Duke University have invented a new solvent-free polymer for DLP printing. Besides eliminating the shrinkage problem, the lack of solvent also results in improved mechanical properties of the part while maintaining the ability to degrade in the body. Read on to learn more.
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R&D: Manufacturing & Prototyping
Researchers have developed a printing process that prints strong nonmetallic materials in record time — five times faster than traditional 3D printing. The process, called SWOMP, which stands for Selective dual-wavelength Olefin metathesis 3D printing, uses dual-wavelength light, unlike the traditional printing process. Read on to learn more.
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Products: Manufacturing & Prototyping
See where the product focus is this month: On Aven's Mighty Vue Inspector; a spot welder from Amada Weld Tech; a flexible screw conveyor from Hapman; and Rösler's mass finishing technology.
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Products: Medical
Listen to our medical podcasts, including one on 3D printing in healthcare; one on robotics and cobots in medical device production; one on the challenges of achieving biocompatibility, meeting medical-grade standards, and navigating the regulatory landscape for 3D printed devices; and one taking a look at how printed health is transforming medicine.
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Briefs: Medical
In the quest to develop lifelike materials to replace and repair human body parts, scientists face a formidable challenge: Real tissues are often both strong and stretchable and vary in shape and size. A CU Boulder-led team has taken a critical step toward cracking that code. They’ve developed a new way to 3D print material that is at once elastic enough to withstand a heart’s persistent beating, tough enough to endure the crushing load placed on joints, and easily shapable to fit a patient’s unique defects. Read on to learn more.
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R&D: Manufacturing & Prototyping
Scientists have developed an innovative wearable fabric that is flexible but can stiffen on demand. Developed through a combination of geometric design, 3D printing, and robotic control, the new technology, RoboFabric, can quickly be made into medical devices or soft robotics. Read on to learn more about it.
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Podcasts: Design
A look at the unique drive assembly challenges that drug-delivery pumps present and how to mitigate those challenges.
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Podcasts: Design
A look at drug-delivery innovations that will shape the landscape and improve therapeutic outcomes for patients in the future.
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Podcasts: Medical
In the future of drug delivery, pens and autoinjectors will provide convenience, accuracy, and improved patient outcomes.
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Products: Manufacturing & Prototyping
See the new products and services, including Raltron's line of mobile speakers for use in IoT, wearable, headset/hearing, smart home, consumer, and medical devices; miniature rotor motors from Portescap; a Class 1 laser workstation from Amada Weld Tech; Parvalux by maxon's rapidly prototyped motors; a 3D laser-based, computer-vision system from Coherix; compact EtherCAT brushless servo motor models from Teknic; and more.
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Briefs: Manufacturing & Prototyping
This article compares high consistency silicone rubbers, liquid silicone rubbers, and low consistency elastomers, analyzing their characteristics and the implications in selecting each during different phases in the development of silicone medical devices. Read on to learn more.
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R&D: Green Design & Manufacturing
A method for 3D printing called vapor-induced phase-separation 3D printing, or VIPS-3D, can create single-material as well as multi-material objects. Read on to learn more about it.
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Features: Manufacturing & Prototyping
MD&M Minneapolis is the sourcing home for hundreds of different types of suppliers. From medical device components to medical packaging, it has everything, and more, under one roof. Read on to learn more about the region’s most comprehensive medical design and manufacturing event — MD&M Minneapolis — part of Advanced Manufacturing Minneapolis.
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INSIDER: Medical
A revolutionary system combines remote health monitoring and drug delivery using 3D-printed hollow microneedles. This innovative approach promises to transform healthcare...
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Podcasts: Manufacturing & Prototyping
AI is optimizing manufacturing efficiency, quality control, and supply chain management.
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News: Design
Cadence, Inc., a provider of vertically integrated contract manufacturing solutions to the medtech and pharma markets, is excited to announce a significant milestone in the company’s...
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Products: Manufacturing & Prototyping
See the product of the month: MMT's benchtop balloon forming machine, for the precise production of structural heart, large platform, and thick wall high-pressure balloons.
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Podcasts: Design
How robotics and cobots are providing increased efficiency and quality in the medical device production process.
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Podcasts: Design
In this season, we are taking an in-depth look at Printed Health: Transforming Medicine with Advanced Manufacturing, and this episode will focus specifically on...
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News: Manufacturing & Prototyping
Vantedge Medical, a portfolio company of Aterian Investment Partners, has acquired Hobson & Motzer, Inc. Founded in 1912 and based in Connecticut, Hobson is a manufacturer...
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Blog: Design
To address the needs of wheelchair accessible vehicle (WAV) users in the U.K.’s transition to electric, Motability Operations has revealed eVITA. It’s an accessible and versatile concept electric wheelchair accessible vehicle (eWAV), designed in collaboration with CALLUM.
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Podcasts: Manufacturing & Prototyping
The ethical implications of integrating robots into healthcare, discussing topics such as patient trust, privacy concerns, and the balance between human and robotic interaction in caregiving.
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Briefs: Medical
In 2015, the Food and Drug Administration approved the first 3D-printed drug, Spritam (levetiracetam), for epilepsy. Several other manufacturers and drug companies are develop.ing their own ones. But the widespread adoption of 3D drug printing will require stringent quality control measures to ensure that people get the right medication and dosage. Read on to learn more about the subject.
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Features: Test & Measurement
While mechanical testing may play a small role in the total scope of CDMO competencies, a poorly equipped solution can result in significant issues with time management, data integrity, and root cause analysis. Investing in highly capable testing systems should be considered a long-term investment and serve to showcase a commitment to quality for potential clients. Read on to learn more.
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News: Manufacturing & Prototyping
Flambeau Medical, a full-service contract manufacturing organization serving the medical device and life sciences industries, has added a new industrial 3D printer to expand its rapid...
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Blog: Manufacturing & Prototyping
Researchers have developed a method to make adaptive and eco-friendly sensors that can be directly and imperceptibly printed onto a wide range of biological surfaces.
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Ask the Expert

Ralph Bright on the Power of Power Cords
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Understanding power system components and how to connect them correctly is critical to meeting regulatory requirements and designing successful electrical products for worldwide markets. Interpower’s Ralph Bright defines these requirements and explains how to know which cord to select for your application.

Inside Story

Inside Story: Trends in Packaging and Sterilization
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Eurofins Medical Device Testing (MDT) provides a full scope of testing services. In this interview, Eurofins’ experts, Sunny Modi, PhD, Director of Package Testing; and Elizabeth Sydnor, Director of Microbiology; answer common questions on medical device packaging and sterilization.

Videos