Manufacturing & Prototyping

Precision in Miniature: New Microgripper Technology for Electronics and Assembly

Researchers at the Beijing Institute of Technology have unveiled an innovative electrothermal microgripper that promises to improve microelectronics, biomedical engineering, and MEMS applications. With its remarkable deformation capabilities, excellent size compatibility and reliable catch strength, the microgripper enables the manipulation and assembly of micro- and nano-scale objects with exceptional efficiency. Read on to learn more about it.

System Optimizes Behavior of 3D Printed Materials

A system has been developed to optimize the electrical, thermal, and mechanical behavior of 3D-printed materials. A team has developed an innovative computational model that makes it possible to predict and improve the behavior of multifunctional structures manufactured using 3D printers. Read on to learn more.

Additive Manufacturing of Biomedical Metals for Medical Implant Fabrication

Biomedical metal implant materials are widely used in clinical applications, including dental implants, hip replacement, bone plates, and screws. However, traditional manufacturing processes face limitations in meeting customized medical needs, internal structural control, and efficient material utilization. Read on to learn more.

Ultrasonic Welding: Key Considerations for Designing Medical Wearables

The trend toward medical wearables will continue to grow in the coming years. At the same time, the requirements for skin compatibility, wearing comfort, and sustainability are increasing. Ultrasonic welding offers a reliable alternative to conventional bonding techniques to meet these increasing requirements. Read on to learn more.

Implementing Lean Six Sigma in the Medical Device Industry

Through universal models of self-evaluation and data analysis, the LSS methodology has proven to be an excellent tool in fostering major improvements within a business. In the medical device industry, it is particularly important that manufacturers maintain a mindset of continuous improvement and are willing to collaborate in the pursuit of common goals. Read on to learn more about it.

Why Photochemical Etching Is Becoming Critical for High-Precision Medical Manufacturing

The medical industry demands precision, biocompatibility, and reliability — all of which are fundamental strengths of PCE. As manufacturers continue to innovate, PCE will remain at the forefront of high-precision medical manufacturing, ensuring that medical devices perform at the highest level to improve patient outcomes worldwide. Read on to learn more.

Beyond The Illusion of Design for Additive Manufacturing In Medical Devices

The promise of additive manufacturing (AM) in the medical device industry has always been clear, the ability to create intricate geometries, patient-specific implants, and previously impossible structures. The reality, however, is far less inspiring. Read on to learn more.

Building a Strong Medical Device Supply Chain

Contract manufacturing partners play a vital role in the medical device supply chain. Their capability to meet precise design specifications is essential. When they consistently deliver high-quality results on schedule and within budget, they provide substantial value, helping manufacturers reduce risk, accelerate time to market, and maintain regulatory compliance. Read on to learn more.

Solving Post-Production Cleaning Challenges in Medical Device Manufacturing

Successful post-production cleaning in medical device manufacturing requires a comprehensive approach that addresses multiple challenges simultaneously. Read on to learn more about it.

Videos of the Month

See the videos of the month, including one on 3D printing complex, more durable robots from a variety of high-quality materials in one go; one on a fully digital design-to-manufacturing process that has the potential to revolutionize lower limb socket production; one on commercial and open-source electronic circuit boards that can be embedded into soft robots; and one on scalable methods of developing battery- and solar-powered fibers, making it theoretically possible for electrical energy to be harvested from, and stored in the clothing.

From the Editor — Transformative Trends Reshaping Life Sciences Manufacturing

The life sciences industry is at a pivotal moment, where groundbreaking technologies are redefining how therapeutics and medical devices are discovered, developed, and manufactured. From AI to additive manufacturing, these advancements are accelerating time-to-market, improving efficiency, and enabling more personalized solutions for patients. Read on to learn Editor and Director of Medical Content Sherrie Trigg's thoughts on the matter.

Guest Editorial: The Next Wave of Medical Devices: Personalized with Local Impact

As an industry, AM is experiencing advancements at a rapid pace. Innovation is enabling enhanced capabilities across the entire workflow from software and materials through 3D printing technologies. Additionally, we see 3D printers with much smaller footprints enabling the technology to be used in smaller spaces such as hospitals, ambulatory surgery centers, and dental laboratories and clinics. Read on to learn more.

U.S. Tariffs: Implications and Strategies for Medtech Manufacturers

In a dramatic shift that could reshape the medical device industry, the U.S. government’s sweeping tariff hikes — particularly a 125 percent levy on Chinese goods — have...

Product Focus: Laser Marking/Machining

See where the product focus is this month: laser marking and machining.

New Products and Services

See the new products and services, including precision metering pumps from Circor International; a high-performance gantry robot with an integrated slip roller conveyor system from Dispense Works; XP Power's range of compact, low-profile AC-DC power supplies with flexible cooling options; Festo's updated mass flow controller; and much more.

New Implant May Help Patients Regenerate Their Own Heart Valves

Georgia Tech researchers have created a 3D-printed heart valve made of bioresorbable materials and designed to fit an individual patient’s unique anatomy. Once implanted, the valves will be absorbed by the body and replaced by new tissue that will perform the function that the device once served. Read on to learn more.

Custom Rupture Disk Prototypes for Medical Devices

Medical equipment designers rely on rupture disk devices for pressure relief and pressure release of gases and liquids for essential diagnostic, life safety, and analytical instrumentation. Read on to learn more about them.

Interlocking Metasurfaces Improve Structural Strength

Researchers have significantly improved a new joining technology, interlocking metasurfaces, designed to increase the strength and stability of a structure in comparison to traditional techniques like bolts and adhesives, using shape memory alloys. Read on to learn more.

Guest Editorial: The Power of One When Choosing Stent and Catheter Partners

As device designs become increasingly sophisticated, medtech companies are understandably seeking contract design and manufacturing partners that can accompany them on...

Bioprinting Artificial Organs in Space to Benefit Human Life on Earth

Recent successes in cultivating human heart tissue, knee cartilage, and pharmaceutical crystals in space have relied on technology that was initially developed decades ago with support from NASA.

Boston Scientific Improves Cardiac Monitoring Component with Heimatec Speeders

Boston Scientific is a market leader in pacemakers, defibrillators, monitoring equipment, spinal and brain stimulation, stents, catheters, and ablation devices. Read on to learn how the company improved upon cardiac monitoring.

Bioprinting Method Replicates Heart Tissues

Researchers at University of Galway have developed a way of bioprinting tissues that change shape as a result of cell-generated forces, in the same way that it happens in biological tissues during organ development. The breakthrough science focused on replicating heart tissues, bringing research closer to generating functional, bioprinted organs. Read on to learn more.

Streamlining Medtech Manufacturing with Effective Communication

Manufacturing engineers tend to focus on new machinery and ways to maximize production lines. Improving communication can also increase efficiency and reduce costly and dangerous mistakes. Good communication becomes more critical as the medical device manufacturing industry grows increasingly complex with the addition of robotics and automation. Read on to learn more.

Panther Life Sciences Partners with BioForge to Accelerate Development and Manufacturing of Microarray Patches

Panther Life Sciences, which develops shelf-stable treatments to deliver better health for all, has formed a strategic alliance...

Mass 3D Printing in Space for the First Time

Auxilium Biotechnologies has successfully deployed its 3D bioprinter aboard the ISS. The platform is the first of its kind, making history by printing eight implantable medical devices simultaneously in just two hours.

Intricon Announces Expansion to Boost Production

Intricon Corporation, developer and manufacturer of some of the world’s smallest, smartest medical devices powered by microelectronics, has announced a significant expansion at its St....

MMT to Showcase Catheter and Guidewire Manufacturing Solutions

Medical Manufacturing Technologies (MMT) (Booths #2701 and #2808) is showcasing its automation, catheter, and guidewire manufacturing technologies at MD&M West. The company...

Smart Factory Medical Device Assembly

Nordson EFD (Booth 2715) is showcasing its PICO Nexμs jetting system at MD&M West. Medical device manufacturers can view this smart factory solution and its web-based interface for remote...

New Products and Services

See the new products and services, including an auto-zero valve from Superior Sensor Technology; binder's angled panel-mount connectors; AMADA WELD TECH's integration of blue laser technology into its suite of micro welding technologies; maxon's high-efficiency joint drive; and more.