Materials & Manufacturing

Manufacturing & Prototyping

Rapid prototyping and tooling technologies are essential to the medical device design cycle. Explore the medical innovations that impact applications in 3D printing, laser etching, and rapid prototyping.

Stories

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News: Regulations/Standards
Delivering trusted information and connecting engineers, manufacturers, and innovators with the resources they need to bring safer,...
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Features: Medical
When Thierry Piéton stepped into the role of executive vice president and chief financial officer of Medtronic earlier this year, he entered one of the largest and most complex organizations in the medical technology industry. Read on to go inside the OEM.
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Products: Medical
See the new products and services, including Syensqo's medical-grade polyphthalamide; non-PFAS low-retention additives for pipette tips from Avient; Binder's expanded M8 connector portfolio; fiber laser marking systems for UDI and traceability codes from FOBA; and more.
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Briefs: Imaging
By overcoming some of the traditional constraints in pulse frequency, energy output, and tuning speed, tunable high-repetition rate OPO lasers will enable researchers to develop next-generation imaging modalities that capture much higher resolution images in a fraction of the time. Read on to learn more.
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R&D: Manufacturing & Prototyping
Researchers have pioneered a 3D printing method that grows metals and ceramics inside a water-based gel, resulting in exceptionally dense, yet intricate constructions for next-generation biomedical technologies. Read on to learn more about it.
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Features: Manufacturing & Prototyping
Returning to Anaheim this February, MD&M West 2026 brings the global medical device community together for three days of engineering insight, manufacturing expertise, and technology breakthroughs. As one of the largest gatherings of medtech professionals in North America, the event showcases the full spectrum of product development. Read on to learn all about it.
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Features: Manufacturing & Prototyping
In this Q&A, Brian Semcer, president of MICRO, talks to Medical Design Briefs about how the next generation of contract manufacturers is redefining agility, quality, and partnership in the medical device ecosystem. Read now!
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On-Demand Webinars: Communications
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The future is wireless and the future of medical devices even more so. From wearable medical technologies — which now come with embedded Bluetooth, wireless...
Podcasts: Manufacturing & Prototyping
New materials are enabling the production of medical devices that are stronger, more flexible, and more sustainable.
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Podcasts: AR/AI
AI-driven quality control, predictive maintenance, and process optimization are improving efficiency and reducing costs in medical manufacturing.
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Products: Materials
See the product of the month: Evonik's clinical-grade version of its recombinant collagen-like protein platform for medical device development. Read on to learn more about it.
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Global Innovations: Materials
RMIT researchers have created an experimental 3D printed diamond–titanium device that generates electricity from flowing liquid and receives wireless power through tissue making it possible to remotely sense changes in flow. Read on to learn more about it.
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Products: Manufacturing & Prototyping
See where the product focus is this month: On assembly/manufacturing equipment, including Air Turbine Technology Inc.'s tools with cutting speeds of 60,000 and 80,000 RPM for Swiss lathes; Nordson EFD's jetting system designed for precision fluid applications in medical device assembly; Right-angle M12 connectors for through-hole reflow soldering are available from Phoenix Contact; and Sunnen Products Company's honing oil for precision machining and medical device manufacturing.
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Briefs: Medical
Knee replacement implants must balance strength, wear resistance, and precision geometry to restore mobility and reduce pain for millions of patients worldwide. Yet one of the most challenging regions of the knee femoral component to manufacture is the intercondylar area — the central box that accommodates the cam mechanism. In March 2025, Extrude Hone introduced an alternative approach: electrochemical machining (ECM). Read on to learn more.
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R&D: Wearables
Researchers have developed a smart, self-powered magnetoelastic pen that could help detect early signs of Parkinson’s by analyzing a person’s handwriting. The highly sensitive diagnostic pen features a soft, silicon magnetoelastic tip and ferrofluid ink — a special liquid containing tiny magnetic particles. Read on to learn more about it.
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Features: Medical
Returning to the Santa Clara Convention Center this November, MEDevice Silicon Valley 2025 is where the world’s most forward-looking medtech professionals will gather to exchange ideas, explore new technologies, and accelerate product development. Read on to learn all about it.
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News: Medical
Cadence, Inc., Staunton, VA, has been awarded a silver medal from EcoVadis, the world’s most trusted provider of business sustainability ratings. This marks the first time Cadence...
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INSIDER: Manufacturing & Prototyping
In their keynote, Drew Davis and Eric Nickel explore how the rise of 3D printing and scanning technologies have transformed healthcare. They will talk about how and...
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INSIDER: Manufacturing & Prototyping
Excelitas (Booth #3009) will showcase its newest OmniCure® and Fusion UV® curing systems for medical device assembly at MD&M Midwest. Experts are on hand demonstrating...
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INSIDER: Manufacturing & Prototyping
Amada Weld Tech (Booth 2921) is featuring its advanced, application-focused technologies for medical device production at MD&M. The company’s demonstrations will...
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Podcasts: Medical
3D printing is transforming the design and production of medical devices. Benefits include creating custom implants, prosthetics, and surgical tools tailored to individual patients, as well as the ability to quickly prototype new devices for testing and development.
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White Papers: Manufacturing & Prototyping
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Innovation Without Compromise: Confluent Medical Changes the Game in Polyimide Tubing Manufacturing
With over 175 years of combined experience in medical device manufacturing, Confluent Medical combines its unrivaled materials science expertise...

News: Automotive
SAE Media Group announced the winners of its Rising Star Awards: Women in Engineering program today during a live online event attended by participants across the globe.
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Podcasts: Manufacturing & Prototyping
Strategies for assessing risk, streamlining testing, and managing documentation for maintaining product safety.
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Products: Mechanical & Fluid Systems
See the product of the month: Amada Press System’s WH-2A, a 13-axis CNC dual-point coiling machine designed for ultra-fine wire coil processing for medical guidewire formation.
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Global Innovations: Manufacturing & Prototyping
An interdisciplinary research team from ETH Zurich and the University Hospital of Zurich has developed a novel three-dimensional heart patch for intraventricular implantation. Read on to learn more about it.
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Products: Robotics, Automation & Control
See where the product focus is this month: Fluid handling, pumps, and valves, including Clippard's isolation valves with a hit-and-hold option; Raumedic AG's expanded portfolio of biopharmaceutical transfer tubing; Festo's expanded line of compact grippers; and more.
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Briefs: Medical
A research team at RCSI University of Medicine and Health Sciences has developed a 3D printed implant to deliver electrical stimulation to injured areas of the spinal cord offering a potential new route to repair nerve damage. Read on to learn the details of the 3D-printed implant and how it performs in lab experiments.
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Features: Manufacturing & Prototyping
Returning to the Minneapolis Convention Center this October, MD&M Midwest 2025 is where the region’s medtech leaders gather to explore, collaborate, and solve the toughest engineering challenges in medical device development. Read on to learn more about it.
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Ask the Expert

Eric Dietsch on the Benefits of Nitinol Wire
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In collaboration with the Fort Wayne Metals Engineering team, Eric Dietsch focuses on supporting customers with material recommendations, product development, and education. Eric is available to help you and your company with any Nitinol-related questions or needs that you may have.

Inside Story

Inside Story: Trends in Packaging and Sterilization
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Eurofins Medical Device Testing (MDT) provides a full scope of testing services. In this interview, Eurofins’ experts, Sunny Modi, PhD, Director of Package Testing; and Elizabeth Sydnor, Director of Microbiology; answer common questions on medical device packaging and sterilization.

Videos