Materials & Manufacturing

Manufacturing & Prototyping

Rapid prototyping and tooling technologies are essential to the medical device design cycle. Explore the medical innovations that impact applications in 3D printing, laser etching, and rapid prototyping.

Stories

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News: Medical
MGS, a global healthcare contract development and manufacturing organization (CDMO), has acquired Knudsen Plast A/S, a premier Denmark-based injection molder with more...
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INSIDER: Medical
MD&M West attendees can visit PackworldUSA at booth 3426 to see live sealing demonstrations and discuss ways to optimize heat sealing processes with the...
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INSIDER: Medical
On the final day of MD&M West 2026, Rene Zoelfl, global industry advisor, medtech at PTC, explores how companies are...
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INSIDER: Manufacturing & Prototyping
In a year when engineering teams are being asked to deliver smaller, smarter and faster products under tighter cost and regulatory pressure, the Micro Component...
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INSIDER: Manufacturing & Prototyping
Dymax is highlighting light-curable, CMR- and TPO-free adhesives developed for medical device assembly, including products used for bonding,...
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INSIDER: Tubing & Extrusion
Accumold returns to MD&M West 2026, focusing on how micro molding is increasingly central to innovation for medtech OEMs. Whether the goal is...
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INSIDER: Medical
Critical Manufacturing will demonstrate how manufacturers can move beyond digital transformation concepts and apply them in real...
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INSIDER: AR/AI
Everyone’s talking about AI. Few are actually producing more units because of it. In her keynote, Guidewheel CEO Lauren Dunford shows how leading manufacturers are...
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Products: Manufacturing & Prototyping
Listen to the newest medical podcasts, including one on ensuring safety when materials or processes change; one on how advanced manufacturing using techniques such as automation and AI is streamlining production processes in the medical device industry; one on exploring how 3D printing is transforming the design and production of medical devices; and more.
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Briefs: Manufacturing & Prototyping
Wearable electronics could be more wearable, according to a research team at Penn State. The researchers developed a scalable, versatile approach to designing and fabricating wireless, Internet-enabled electronic systems that can better adapt to 3D surfaces. Read on to learn more.
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Briefs: Medical
The Singapore-MIT Alliance for Research and Technology has launched a new collaborative research project — Wearable Imaging for Transforming Elderly Care (WITEC). Read on to learn more about it.
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Briefs: Design
Continuous bioprocessing places unprecedented demands on peristaltic pump tubing. Long cycle times, regulatory expectations, and sensitivity to flow variability mean that tubing can no longer be treated as a short-term consumable. Read on to learn more.
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Briefs: Software
Additive manufacturing (AM) has been adopted in the medical industry due to advantages over conventional subtractive machining. Read on to learn more.
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R&D: Medical
Researchers have developed a fully customizable finger brace that can, with the push or flex of a finger, easily switch from stiff to flexible. Along with its versatility, the brace can be 3D...
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Features: Manufacturing & Prototyping
With multiple co-located expos, a dense education schedule, and a show floor spanning the entire medical device lifecycle, success at MD&M West depends less on seeing everything than on seeing the right things. Read on for a guide that takes a tactical view of the event — highlighting role-based education paths, newly emphasized features, and practical strategies for navigating the show efficiently.
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White Papers: Motion Control
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The Role of Linear Actuators in the Miniaturization of Medical Equipment
The medical industry is constantly growing, which has led to stricter requirements for medical equipment. Installation space is one particular area where designers and...

News: Regulations/Standards
Delivering trusted information and connecting engineers, manufacturers, and innovators with the resources they need to bring safer,...
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Features: Design
When Thierry Piéton stepped into the role of executive vice president and chief financial officer of Medtronic earlier this year, he entered one of the largest and most complex organizations in the medical technology industry. Read on to go inside the OEM.
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Products: Manufacturing & Prototyping
See the new products and services, including Syensqo's medical-grade polyphthalamide; non-PFAS low-retention additives for pipette tips from Avient; Binder's expanded M8 connector portfolio; fiber laser marking systems for UDI and traceability codes from FOBA; and more.
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Briefs: Medical
By overcoming some of the traditional constraints in pulse frequency, energy output, and tuning speed, tunable high-repetition rate OPO lasers will enable researchers to develop next-generation imaging modalities that capture much higher resolution images in a fraction of the time. Read on to learn more.
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R&D: Manufacturing & Prototyping
Researchers have pioneered a 3D printing method that grows metals and ceramics inside a water-based gel, resulting in exceptionally dense, yet intricate constructions for next-generation biomedical technologies. Read on to learn more about it.
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Features: Manufacturing & Prototyping
Returning to Anaheim this February, MD&M West 2026 brings the global medical device community together for three days of engineering insight, manufacturing expertise, and technology breakthroughs. As one of the largest gatherings of medtech professionals in North America, the event showcases the full spectrum of product development. Read on to learn all about it.
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Features: Manufacturing & Prototyping
In this Q&A, Brian Semcer, president of MICRO, talks to Medical Design Briefs about how the next generation of contract manufacturers is redefining agility, quality, and partnership in the medical device ecosystem. Read now!
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On-Demand Webinars: Manufacturing & Prototyping
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The future is wireless and the future of medical devices even more so. From wearable medical technologies — which now come with embedded Bluetooth, wireless...
Podcasts: Materials
New materials are enabling the production of medical devices that are stronger, more flexible, and more sustainable.
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Podcasts: AR/AI
AI-driven quality control, predictive maintenance, and process optimization are improving efficiency and reducing costs in medical manufacturing.
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Products: Manufacturing & Prototyping
See the product of the month: Evonik's clinical-grade version of its recombinant collagen-like protein platform for medical device development. Read on to learn more about it.
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Global Innovations: Materials
RMIT researchers have created an experimental 3D printed diamond–titanium device that generates electricity from flowing liquid and receives wireless power through tissue making it possible to remotely sense changes in flow. Read on to learn more about it.
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Products: Manufacturing & Prototyping
See where the product focus is this month: On assembly/manufacturing equipment, including Air Turbine Technology Inc.'s tools with cutting speeds of 60,000 and 80,000 RPM for Swiss lathes; Nordson EFD's jetting system designed for precision fluid applications in medical device assembly; Right-angle M12 connectors for through-hole reflow soldering are available from Phoenix Contact; and Sunnen Products Company's honing oil for precision machining and medical device manufacturing.
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Ask the Expert

Dan Sanchez on How to Improve Extruded Components
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Improving extruded components requires careful attention to a number of factors, including dimensional tolerance, material selection, and processing. Trelleborg’s Dan Sanchez provides detailed insights into each of these considerations to help you advance your device innovations while reducing costs and speeding time to market.

Inside Story

Inside Story: Trends in Packaging and Sterilization
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Eurofins Medical Device Testing (MDT) provides a full scope of testing services. In this interview, Eurofins’ experts, Sunny Modi, PhD, Director of Package Testing; and Elizabeth Sydnor, Director of Microbiology; answer common questions on medical device packaging and sterilization.

Videos