Materials & Manufacturing

Manufacturing & Prototyping

Rapid prototyping and tooling technologies are essential to the medical device design cycle. Explore the medical innovations that impact applications in 3D printing, laser etching, and rapid prototyping.

Stories

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Products: Materials
See the products in the Product Showcase, including Omnetics’ Nano-D connectors, Cadence's complex medical devices, Formacoat's medical device coating application, the Lee Company’s Full Isolation Dual Seal Precision Dispense Pump, Ulbrich’s Braid Wire Accelerator® Program, and much more.
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Features: Manufacturing & Prototyping
The global economy is changing, and for the first time in more than half a century, economic reality is bringing manufacturing back to the United States. Global inflation, coupled with vulnerabilities in the supply chain exposed by the pandemic, makes manufacturing in the United States cheaper and less risky.
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Briefs: Manufacturing & Prototyping
In the coming years, companies will continue to evolve ultrasonic metal welding technologies to answer the needs of an ever-changing field of medical devices and the batteries that power them. Developing new assembly technologies will maximize the performance and precision of ultrasonic metal welding to satisfy the new design, size, and power requirements of advanced-performance medical devices.
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News: Manufacturing & Prototyping
Trelleborg Medical Solutions has launched an Innovation Center in Plymouth, MN. An expansion of the company's former Rapid Development Center, it is designed to...
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Products: Materials
Video Spotlight on Products and Services
See which products and services the video spotlight is on, including a static testing system from Instron, the SIGMA Laser Stent and Tube Cutting System, medical micro molding services from AccuMold, sterilization solutions and lab testing and advisory services from Sotera Health, electric linear actuators from Thomson, nitinol components from Confluent Medical, and Interpower's power cords.
Briefs: Manufacturing & Prototyping
Their device, which is only a few centimeters in size, can be manufactured at scale in batches and then incorporated into a mass spectrometer using efficient, pick-and-place robotic assembly methods.
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Briefs: Manufacturing & Prototyping
A team of researchers from Tohoku University and Okinawa Institute of Science and Technology (OIST) has achieved significant advancement in the field of microfluidics, allowing for precise and efficient manipulation of fluids in three-dimensional microscale environments.
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Briefs: Materials
Taking a cue from the structural complexity of trees and bones, Washington State University engineers have created a way to 3D print two types of steel in the same circular layer using two welding machines. The resulting bimetallic material proved 33–42 percent stronger than either metal alone, thanks in part to pressure caused between the metals as they cool together.
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Features: Medical
This article examines how one medical manufacturer upgraded its assembly process of life-critical components from manual fluid dispensing to more efficient automated dispensing.
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From the Editor: Materials
Shipment of additive manufacturing (AM) systems for metal parts increased by 24.4 percent in 2023, according to Wohlers Associates latest report. See what Editor and Director of Medical Content Sherrie Trigg thinks about the matter.
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Briefs: Medical
3D printed microscopic particles — so small that to the naked eye they look like dust — have applications in drug and vaccine delivery, microelectronics, microfluidics, and abrasives for intricate manufacturing. Researchers at Stanford University have introduced a more efficient processing technique that can print up to 1 million highly detailed and customizable microscale particles a day.
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Videos of the Month: Materials
See the videos of the month, including one on a smart material that's activated by both heat and electricity, one on new materials and applications for medicine, one on a new 3D inkjet printing system that works with a much wider range of materials, and one on the next generation of polymers for 3D printing.
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News: Manufacturing & Prototyping
Teleflex Incorporated, a global provider of medical technologies, has announced the completion of its 8,200-square-foot extrusion expansion at the Teleflex Medical OEM facility located in...
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INSIDER: Manufacturing & Prototyping
A method for 3D printing called vapor-induced phase-separation 3D printing, or VIPS-3D, can create single-material as well as multi-material objects. It could be useful for...
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INSIDER: Medical
Fat tissue holds the key to 3D printing layered living skin and potentially hair follicles, according to researchers who recently harnessed fat cells and supporting structures from clinically procured human...
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From the Editor: Design
As the COVID pandemic began to drive rapid changes in healthcare, innovative manufacturers and makers around the world began using 3D printing and generative design to fill a dire need for masks, swabs, ventilator components, and other medical equipment. Read on to learn more thoughts from Sherrie Trigg, Editor and Director of Medical Content.
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Products: Manufacturing & Prototyping
See what the product focus is on this month. Hint: It's laser machining/marking.
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Products: Electronics & Computers
See the new products and services, including Seminex' high-power multichip module, a new technology from Renishaw that enables users of RenAM 500 series metal additive manufacturing systems to reduce build times by up to 50 percent, and Applied Motion Products' servo series engineered for high machine performance.
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Features: Medical
Women are making significant contributions in the field of medical device engineering, playing key roles in innovation, research, development, and leadership. The Women in Engineering: Rising Star Awards program will celebrate and recognize women engineers who are enhancing the engineering profession through contributions to the industry and society in six categories: Aerospace/Defense, Automotive/Transportation, Electronics, Manufacturing, Medical, and Sustainability.
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Products: Test & Measurement
See the new products and services, including Instron's precision specimen loader, Lumedel's fiberoptic collimating lenses, Fume hoods from HEMCO, a lithium coin cell holder for maximizing PC board capacity from Keystone Electronics, and more.
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Briefs: Medical
The work could lead to better infection control in many common surgeries, such as hip and knee replacements, that are performed daily around the world. Bacterial colonization of the implants is one of the leading causes of their failure and bad outcomes after surgery.
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News: Aerospace
Home How to Enter Terms & Conditions Meet the Judges Hall of Stars Sponsors   Platinum Sponsors See all sponsors The wait is over. We’re thrilled to announce the...
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INSIDER: Robotics, Automation & Control
IME West is hosting a never-before-seen dive into advanced manufacturing with its featured News and Brews Studio. Designed as a unique in-person news broadcast encompassing the...
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Products: Materials
See the product of the month: Advanced silicone molding services offered by AMETEK EMC.
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Briefs: Materials
The process of manufacturing high-quality and reliable balloon catheters is critical to a number of advanced medical treatments for patients including balloon angioplasty, stent and drug delivery, transcatheter aortic valve implantation, atherectomy, renal denervation, and laser balloon angioplasty.
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INSIDER: Medical
Researchers have invented a lab-on-a-chip that can be 3D printed in just 30 minutes. The chip has the potential to make on-the-spot testing widely accessible.
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Briefs: Manufacturing & Prototyping
An advancement in 3D bioprinting of native-like skeletal muscle tissues has been made by scientists at the Terasaki Institute for Biomedical Innovation (TIBI).
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R&D: Sensors/Data Acquisition
A microprinter can print piezoelectric films 100 times faster for the production of MEMS for sensors, wearable, or implantable medical devices, offering the possibility to lower the mass production costs.
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Blog: Connectivity
The advent of Industry 4.0 marks a transformative change in the manufacturing landscape, presenting abundant prospects for enhanced efficiency, personalized solutions, and groundbreaking...
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Ask the Expert

Dan Sanchez on How to Improve Extruded Components
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Improving extruded components requires careful attention to a number of factors, including dimensional tolerance, material selection, and processing. Trelleborg’s Dan Sanchez provides detailed insights into each of these considerations to help you advance your device innovations while reducing costs and speeding time to market.

Inside Story

Inside Story: Trends in Packaging and Sterilization
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Eurofins Medical Device Testing (MDT) provides a full scope of testing services. In this interview, Eurofins’ experts, Sunny Modi, PhD, Director of Package Testing; and Elizabeth Sydnor, Director of Microbiology; answer common questions on medical device packaging and sterilization.

Videos