Materials & Manufacturing

Tubing/​Extrusion

Explore the applications and advancements in tubing, catheters, and extrusion production methods.

Stories

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White Papers: Tubing & Extrusion
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Engineering Insights: Polyimide, PTFE & Reinforced Tubing for Next-Gen Devices
Polyimide and composite medical tubing play a critical role in today’s minimally invasive device de signs, especially as OEM engineers demand tighter tolerances,...

Products: Medical
See the product of the month: Zeus' expanded PTFE tubing platform engineered to increase flexibility while maintaining structural integrity in demanding catheter applications.
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Features: Tubing & Extrusion
There’s a quiet revolution happening deep in the anatomy that doesn’t start with robotics or AI-assisted navigation, but with something far more fundamental: materials. The push toward miniaturized medical devices, especially in vascular intervention, isn’t just about making things smaller but also making devices that can be efficacious in the small anatomy. This is the frontier: the convergence of polymer innovation, extrusion engineering and micron-level quality assurance. Read on to learn more.
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Products: Tubing & Extrusion
See the new products and services, including Boker’s new 2026 resource tools to support specification and sourcing of precision metal stampings and non-standard washers; Advanced Thermal Solutions' expanded thermal measurement and analysis tools for quantifying airflow and heat dissipation in compact medical electronics; integrated magnetic field sensor modules for current, angle, and position measurement from Magnetic Sensor Systems; and more.
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News: Manufacturing & Prototyping
MGS, a global healthcare contract development and manufacturing organization (CDMO), has acquired Knudsen Plast A/S, a premier Denmark-based injection molder with more...
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INSIDER: Medical
Guill Tool & Engineering has launched the Unicam™️ extrusion crosshead, a combination of the company’s Single-Point™️ concentricity adjustment...
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INSIDER: Medical
Accumold returns to MD&M West 2026, focusing on how micro molding is increasingly central to innovation for medtech OEMs. Whether the goal is...
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Briefs: Medical
Two promising options are polyetherimide resins and PEI-siloxane copolymers. These specialty thermoplastic materials not only are formulated without fluorine but also deliver desirable properties such as high heat and chemical resistance and low friction. Read on to learn more about them.
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Briefs: Medical
Continuous bioprocessing places unprecedented demands on peristaltic pump tubing. Long cycle times, regulatory expectations, and sensitivity to flow variability mean that tubing can no longer be treated as a short-term consumable. Read on to learn more.
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Features: Medical
The development of the grinding machine was a complex task, requiring ample hours and engineering trials to complete. Read on to learn more about it and what it can do.
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Features: Materials
Minimally invasive and interventional platforms increasingly demand smaller profiles, tighter tolerances, and components that maintain performance under thermal, chemical, and mechanical stress. Polyimide (PI) has emerged as a workhorse within these parameters. Read on to learn why.
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Briefs: Tubing & Extrusion
Medical pumps are at the heart of modern healthcare delivery. Their success depends on precise, reliable, and safe operation — capabilities enabled by advanced sensor technologies. From occlusion detection to bubble monitoring and temperature control, sensors provide the intelligence that allows pumps to perform with confidence in critical care environments. Read on to learn more.
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INSIDER: Medical
Junkosha (Booth 3717) has chosen this year’s MD&M Midwest event to announce a significant advancement in its medical tubing portfolio: the launch of its thin wall etched...
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White Papers: Medical
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Innovation Without Compromise: Confluent Medical Changes the Game in Polyimide Tubing Manufacturing
With over 175 years of combined experience in medical device manufacturing, Confluent Medical combines its unrivaled materials science expertise...

Briefs: Tubing & Extrusion
As devices grow smaller, smarter, and more user-centered, materials like liquid silicone rubber (LSR) play a bigger role in enabling performance, comfort, and compliance. From implantables to connected wearables, LSR is helping engineers meet growing design and usability demands. Read on to learn more.
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Briefs: Manufacturing & Prototyping
Engineers at EWI have developed a new laser-based welding technique that enables the clean, reliable joining of clear-to-clear polymer tubing without the need for adhesives, solvents, colorants, or any chemical surface treatment. Read on to learn more.
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Features: Medical
With its unmatched precision and scalability, micromolding is reshaping what is possible in medical device manufacturing. From early prototyping to high-volume production, this technology empowers manufacturers to meet demanding requirements while accelerating innovation. Read on to learn more.
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Features: Medical
This article explores how the film cast process manufactures micro tubing products from liquid polymer coatings, then defines three important test methods and specifications that are needed to optimize film cast PTFE’s quality and material strength properties. Read on to learn more.
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Products: Test & Measurement
See where the video spotlight is this month: on CNC machining; micro linear actuators; a lab tube cutting machine; the 601 series Air Turbine Spindle® mills at 90,000 RPM; MD® multipurpose adhesives; and much more.
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Products: Tubing & Extrusion
See the new products and services, including a new reciprocating head for medical tubing from Guill Tool; EpoxySet's state-of-the-art UV adhesives, the UV-8675, specifically designed for bonding PVC tubing in medical devices; Mahr Inc.'s expanded length measurement product line; Zeus' latest addition to its StreamLiner series of ultra-thin-walled catheter liners; and more.
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INSIDER: Medical
Zeus (Booth 3001) is launching the latest addition to its StreamLiner series of ultra-thin-walled catheter liners. Using a new, proprietary film-cast process, the StreamLiner™ NG offers improved...
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Products: Medical
See the new products and services, including an auto-zero valve from Superior Sensor Technology; binder's angled panel-mount connectors; AMADA WELD TECH's integration of blue laser technology into its suite of micro welding technologies; maxon's high-efficiency joint drive; and more.
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Briefs: Manufacturing & Prototyping
This article explores the critical role that thermoplastic elastomer biopharmaceutical tubing plays in enabling scalability and rapid deployment — a duo of factors that can make all the difference in the industry. Read on to learn more.
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Products: Robotics, Automation & Control
See the new products and services, including an IEC connector from Schurter; Raltron's series of electromagnetic buzzers; Midwest Interventional Systems' extrusion ordering system; SGS' expanded spray drug-delivery testing capabilities; Prima Power's latest addition to its 2D laser technology portfolio; ANCA's peel grinding platform designed to reduce cycle time; and more.
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Briefs: Medical
Achieving the best results during TPU extrusion is about choosing the right material and dialing in the process by tackling routine challenges like moisture control, extruder setup, and pressure management. When these details are properly accounted for, OEMs can benefit from a smoother, more consistent extrusion that meets stringent medical device requirements. Read on to learn more.
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Features: Materials
See the product showcase, which includes Accumold All-Plastic Molded Cannula technology; Arnold Magnetic Technologies' thin metals and flexible composite solutions; the OmniCure® S2000 Elite; Omnetics’ Nano-D connectors; the Lee Company’s Full Isolation Dual Seal Precision Dispense Pump; and much more.
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Videos of the Month: Medical
See the videos of the month, including one on advanced manufacturing processes; one on immune cells called regulatory T-cells; one on a bridge recombinase mechanism, a precise and powerful tool to recombine and rearrange DNA in a programmable way; and one on drug-loaded 3D printed films, which could change cancer treatments forever.
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Briefs: Tubing & Extrusion
This article compares high consistency silicone rubbers, liquid silicone rubbers, and low consistency elastomers, analyzing their characteristics and the implications in selecting each during different phases in the development of silicone medical devices. Read on to learn more.
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Products: Tubing & Extrusion
See what the product focus is on this month: tubing from Putnam Plastics Corp., Microlumen, Sigma-Netics, and Junkosha.
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Ask the Expert

Dan Sanchez on How to Improve Extruded Components
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Improving extruded components requires careful attention to a number of factors, including dimensional tolerance, material selection, and processing. Trelleborg’s Dan Sanchez provides detailed insights into each of these considerations to help you advance your device innovations while reducing costs and speeding time to market.

Inside Story

Inside Story: Trends in Packaging and Sterilization
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Eurofins Medical Device Testing (MDT) provides a full scope of testing services. In this interview, Eurofins’ experts, Sunny Modi, PhD, Director of Package Testing; and Elizabeth Sydnor, Director of Microbiology; answer common questions on medical device packaging and sterilization.

Videos