Materials & Manufacturing

Advances in materials and manufacturing are leading to better implants, prosthetics, and devices. Browse innovative developments in materials and manufacturing that significantly impact medical device design and production.

Stories

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INSIDER: Medical
Zeus (Booth 3001) is launching the latest addition to its StreamLiner series of ultra-thin-walled catheter liners. Using a new, proprietary film-cast process, the StreamLiner™ NG offers improved...
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INSIDER: Materials
BioInteractions (Booth 1701) is showcasing its newly launched Surface Active Therapeutics, a groundbreaking medical technology poised to revolutionize the safety and efficacy of medical...
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INSIDER: Manufacturing & Prototyping
Nordson EFD (Booth 2715) is showcasing its PICO Nexμs jetting system at MD&M West. Medical device manufacturers can view this smart factory solution and its web-based interface for remote...
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INSIDER: Materials
Momentive Performance Materials (Booth 2427) is demonstrating its silicone elastomers for long-term implants at MD&M West. Momentive's ReliaSil UV product line combines the benefits of the ambient cure found in...
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INSIDER: Materials
WACKER Chemical Corporation (Booth 1815) is featuring its portfolio of silicone pressure-sensitive adhesives, gamma radiation sterilization techniques for silicones, and contract manufacturing...
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Products: Manufacturing & Prototyping
See the new products and services, including an auto-zero valve from Superior Sensor Technology; binder's angled panel-mount connectors; AMADA WELD TECH's integration of blue laser technology into its suite of micro welding technologies; maxon's high-efficiency joint drive; and more.
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Briefs: Materials
A team at the Nanostructured and Novel Materials Laboratory at the University of Tabriz has created organic materials for brain and heart pacemakers that rely on uninterrupted signal delivery to be effective. Read on to learn more.
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Briefs: Materials
A team has reported that they used a class of widely available polymers called thermoplastic elastomers to create soft 3D printed structures with tunable stiffness. Engineers can design the print path used by the 3D printer to program the plastic’s physical properties so that a device can stretch and flex repeatedly in one direction while remaining rigid in another. Read on to learn more.
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Briefs: Materials
Published in the journal Scientific Reports, researchers have created realistic, skin-like replicas made of Ecoflex, a type of silicone rubber that can potentially serve as a platform to evaluate risks of bacterial infections from intravenous catheters and test wearable sensors, among other biomedical applications. Read on to learn what the study found.
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Briefs: Medical
Researchers at The Institute of Metal Research of the Chinese Academy of Sciences have made significant strides in the development and manufacturing of near-void-free titanium alloys using 3D printing. This achievement could lead to the production of titanium alloy materials with exceptional fatigue resistance, paving the way for broader applications of metal 3D printing materials. Read on to learn more.
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Briefs: Manufacturing & Prototyping
The use of platinum-iridium (PtIr) alloys for pins and electrodes in medical devices is growing substantially in applications such as cardio and neuromodulation devices. This article focuses on PtIr applications. Read on to learn more.
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R&D: Medical
Researchers have helped create a new 3D printing approach for shape-changing materials that are likened to muscles, opening the door for improved applications in robotics as well as biomedical and energy devices. Read on to learn more.
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Features: Packaging & Sterilization
Traditionally, silicone PSAs, which are the most skin-friendly adhesives for attaching medical devices to the skin, could only be sterilized with EtO. However, a new silicone PSA is capable of enduring sterilizing doses of gamma radiation. This recent advancement enables numerous new applications for silicone PSAs in medical devices that were previously unattainable. Read on to learn more.
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Products: Materials
See the product of the month: Biointeractions' surface-active therapeutic coating for medical devices, AstutePlus®. It's an advanced antithrombogenic designed specifically to stop fibrin sheath formation as well as thrombus formation in blood-contacting devices. Read on to learn more.
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Products: Electronics & Computers
See the new products and services, including an IEC connector from Schurter; Raltron's series of electromagnetic buzzers; Midwest Interventional Systems' extrusion ordering system; SGS' expanded spray drug-delivery testing capabilities; Prima Power's latest addition to its 2D laser technology portfolio; ANCA's peel grinding platform designed to reduce cycle time; and more.
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Briefs: Medical
This article explores the critical role that thermoplastic elastomer biopharmaceutical tubing plays in enabling scalability and rapid deployment — a duo of factors that can make all the difference in the industry. Read on to learn more.
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R&D: Materials
Researchers have made a significant breakthrough in soft robotics. Their study introduces the first toroidal, light-driven microrobot that can move autonomously in viscous liquids, such as mucus. Read on to learn more.
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Features: Materials
Previously known as Informa Markets Engineering (IME) West, hosting five co-located shows — MD&M West, ATX West, D&M West, Plastec West, and WestPack — these related industry sectors are now merging into a single unified show: MD&M West. The focus of the conference and trade show is not changing. Read on to learn more.
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Features: Mechanical & Fluid Systems
Part 1 of this article, which appeared in the December 2024 issue, focused on the factors and requirements for selecting adhesives for use in medical devices. Part 2 delves more into the material properties of plastics for medical device assembly.
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News: Medical
Fort Wayne Metals, a developer of precision materials for the medical device industry, has expanded its nitinol melting capabilities. The company doubled its melted Nitinol output from...
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Features: Medical
Laser joining is essential for creating reliable, high-performance implantable medical devices that enhance patient safety and device longevity. The precise control and reproducibility offered by laser joining, particularly through keyhole management, ensures strong, clean joints with minimal heat affected zones. Read on to learn more.
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Videos of the Month: Manufacturing & Prototyping
See the videos of the month, including one on how MicroLumen engineers develop tubing that ensures precision and reliability in medical device applications; one on Carnegie Mellon University and the Mayo Clinic teaming up in the Transforming Transplant Initiative; one on a fully digital design-to-manufacturing process that has the potential to revolutionize lower limb socket production; and one on a new 3D inkjet printing system that works with a much wider range of materials.
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Features: Materials
See the product showcase, which includes Accumold All-Plastic Molded Cannula technology; Arnold Magnetic Technologies' thin metals and flexible composite solutions; the OmniCure® S2000 Elite; Omnetics’ Nano-D connectors; the Lee Company’s Full Isolation Dual Seal Precision Dispense Pump; and much more.
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Features: Manufacturing & Prototyping
The expertise of CDMs that have dedicated space for innovation are focused on accelerated development cycles, DfM, and the optimal application of materials science for their OEM partners. Read on to learn more.
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Briefs: Manufacturing & Prototyping
In a paper published in Angewandte Chemie International Edition, researchers at Duke University have invented a new solvent-free polymer for DLP printing. Besides eliminating the shrinkage problem, the lack of solvent also results in improved mechanical properties of the part while maintaining the ability to degrade in the body. Read on to learn more.
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Briefs: Tubing & Extrusion
Achieving the best results during TPU extrusion is about choosing the right material and dialing in the process by tackling routine challenges like moisture control, extruder setup, and pressure management. When these details are properly accounted for, OEMs can benefit from a smoother, more consistent extrusion that meets stringent medical device requirements. Read on to learn more.
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R&D: Medical
Researchers have developed a printing process that prints strong nonmetallic materials in record time — five times faster than traditional 3D printing. The process, called SWOMP, which stands for Selective dual-wavelength Olefin metathesis 3D printing, uses dual-wavelength light, unlike the traditional printing process. Read on to learn more.
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Features: Materials
Part 1 of this article examines adhesive bonding of plastics in medical devices. The set of desired properties for medical-grade adhesives ultimately depends upon the specifics of the application and the kind of sterilization process that will be used. Read on to learn more.
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Tech Talks: Medical
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A properly designed and executed wear study can be a powerful tool when selecting an adhesive for a medical device — an adhesive that enhances device effectiveness and durability, and...

Ask the Expert

Eric Dietsch on the Benefits of Nitinol Wire
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In collaboration with the Fort Wayne Metals Engineering team, Eric Dietsch focuses on supporting customers with material recommendations, product development, and education. Eric is available to help you and your company with any Nitinol-related questions or needs that you may have.

Inside Story

Inside Story: Trends in Packaging and Sterilization
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Eurofins Medical Device Testing (MDT) provides a full scope of testing services. In this interview, Eurofins’ experts, Sunny Modi, PhD, Director of Package Testing; and Elizabeth Sydnor, Director of Microbiology; answer common questions on medical device packaging and sterilization.

Videos