Materials & Manufacturing

Advances in materials and manufacturing are leading to better implants, prosthetics, and devices. Browse innovative developments in materials and manufacturing that significantly impact medical device design and production.

Stories

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Blog: Automotive
To address the needs of wheelchair accessible vehicle (WAV) users in the U.K.’s transition to electric, Motability Operations has revealed eVITA. It’s an accessible and versatile concept electric wheelchair accessible vehicle (eWAV), designed in collaboration with CALLUM.
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Podcasts: Medical
The ethical implications of integrating robots into healthcare, discussing topics such as patient trust, privacy concerns, and the balance between human and robotic interaction in caregiving.
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Briefs: Medical
In 2015, the Food and Drug Administration approved the first 3D-printed drug, Spritam (levetiracetam), for epilepsy. Several other manufacturers and drug companies are develop.ing their own ones. But the widespread adoption of 3D drug printing will require stringent quality control measures to ensure that people get the right medication and dosage. Read on to learn more about the subject.
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Briefs: Nanotechnology
Scientists have taken a significant step toward the development of tailor-made chiral nanocarriers with controllable release properties. These nanocarriers, inspired by nature’s helical molecules like DNA and proteins, hold immense potential for targeted drug delivery and other biomedical applications. Read on to learn more.
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Features: Medical
While mechanical testing may play a small role in the total scope of CDMO competencies, a poorly equipped solution can result in significant issues with time management, data integrity, and root cause analysis. Investing in highly capable testing systems should be considered a long-term investment and serve to showcase a commitment to quality for potential clients. Read on to learn more.
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News: Manufacturing & Prototyping
Flambeau Medical, a full-service contract manufacturing organization serving the medical device and life sciences industries, has added a new industrial 3D printer to expand its rapid...
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Videos of the Month: Medical
See the videos of the month, including one on research that pioneers transformative approaches to intuitively control prosthetic devices; one on how medical professionals can map the radiation dose within the body, giving them new data to guide treatments in real time; one on a new smart material that is activated by both heat and electricity; and one on what bats can teach us about co-existing with viruses and preventing severe disease.
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Products: Tubing & Extrusion
See what the product focus is on this month: tubing from Putnam Plastics Corp., Microlumen, Sigma-Netics, and Junkosha.
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Briefs: Medical
The proposed novel approach holds promise for enhancing the thermoelectric performance of CNT materials from yarns to films and bulk structures.
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Blog: Sensors/Data Acquisition
Researchers have developed a method to make adaptive and eco-friendly sensors that can be directly and imperceptibly printed onto a wide range of biological surfaces.
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INSIDER: Medical
Natural materials like bone, bird feathers and wood have an intelligent approach to physical stress distribution, despite their irregular architectures. However, the relationship between stress...
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INSIDER: Materials
Skin can send certain health-related signals, such as dry skin feeling tighter to indicate the need for moisture. But what if skin could be smarter, capable of monitoring and sharing...
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Features: Data Acquisition
Industry innovation is helping pharmaceutical manufacturers gain key insights into their products and processes by enabling them to effectively interpret data from every test given, even at mass volumes.
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Products: Materials
See the products in the Product Showcase, including Omnetics’ Nano-D connectors, Cadence's complex medical devices, Formacoat's medical device coating application, the Lee Company’s Full Isolation Dual Seal Precision Dispense Pump, Ulbrich’s Braid Wire Accelerator® Program, and much more.
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Features: Manufacturing & Prototyping
The global economy is changing, and for the first time in more than half a century, economic reality is bringing manufacturing back to the United States. Global inflation, coupled with vulnerabilities in the supply chain exposed by the pandemic, makes manufacturing in the United States cheaper and less risky.
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Briefs: Wearables
Researchers at the University of Missouri have made a significant breakthrough in their ongoing development of an on-skin wearable bioelectronic device. Zheng Yan’s lab recently added an important component to the team’s existing ultrasoft, breathable and stretchable material. The key feature: wireless charging — without batteries — through a magnetic connection.
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Briefs: Medical
Researchers at the University of Illinois Urbana-Champaign and the University of Michigan Ann Arbor have developed a template material that carries almost no heat and therefore stops heat transfer between the template material itself and the solidifying eutectic material.
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Briefs: Electronics & Computers
The PCE process efficiently manufactures precise metal parts for thermal management in micro electronic devices, ensuring high accuracy without stress or deformation. It handles diverse metals, creating tailored thermal solutions like heat sinks and TIMs for everything from smartphones to powerful computers.
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Briefs: Electronics & Computers
In the coming years, companies will continue to evolve ultrasonic metal welding technologies to answer the needs of an ever-changing field of medical devices and the batteries that power them. Developing new assembly technologies will maximize the performance and precision of ultrasonic metal welding to satisfy the new design, size, and power requirements of advanced-performance medical devices.
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Briefs: Materials
When specifying a high-performance material for a medical device application, temperature, chemical environment and compatibility, hardness, compression set resistance, and certification considerations quickly build stringent material requirements. Expert suppliers consult with OEMs to think creatively, support product development, and collaborate to find solutions that will deliver necessary results.
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News: Design
Trelleborg Medical Solutions has launched an Innovation Center in Plymouth, MN. An expansion of the company's former Rapid Development Center, it is designed to...
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INSIDER: Wearables
Scientists have developed ultra-thin semiconductor fibers that can be woven into fabrics, turning them into smart wearable electronics.
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Products: Test & Measurement
Video Spotlight on Products and Services
See which products and services the video spotlight is on, including a static testing system from Instron, the SIGMA Laser Stent and Tube Cutting System, medical micro molding services from AccuMold, sterilization solutions and lab testing and advisory services from Sotera Health, electric linear actuators from Thomson, nitinol components from Confluent Medical, and Interpower's power cords.
Briefs: Materials
A team of Rice University researchers has developed an analytical model that can predict the curing time of platinum-catalyzed silicone elastomers as a function of temperature. The model could help reduce energy waste and improve throughput for elastomer-based components manufacturing.
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Briefs: Medical
Their device, which is only a few centimeters in size, can be manufactured at scale in batches and then incorporated into a mass spectrometer using efficient, pick-and-place robotic assembly methods.
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Briefs: Manufacturing & Prototyping
A team of researchers from Tohoku University and Okinawa Institute of Science and Technology (OIST) has achieved significant advancement in the field of microfluidics, allowing for precise and efficient manipulation of fluids in three-dimensional microscale environments.
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Briefs: Medical
Taking a cue from the structural complexity of trees and bones, Washington State University engineers have created a way to 3D print two types of steel in the same circular layer using two welding machines. The resulting bimetallic material proved 33–42 percent stronger than either metal alone, thanks in part to pressure caused between the metals as they cool together.
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Features: Manufacturing & Prototyping
This article examines how one medical manufacturer upgraded its assembly process of life-critical components from manual fluid dispensing to more efficient automated dispensing.
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From the Editor: Manufacturing & Prototyping
Shipment of additive manufacturing (AM) systems for metal parts increased by 24.4 percent in 2023, according to Wohlers Associates latest report. See what Editor and Director of Medical Content Sherrie Trigg thinks about the matter.
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Ask the Expert

Dan Sanchez on How to Improve Extruded Components
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Improving extruded components requires careful attention to a number of factors, including dimensional tolerance, material selection, and processing. Trelleborg’s Dan Sanchez provides detailed insights into each of these considerations to help you advance your device innovations while reducing costs and speeding time to market.

Inside Story

Inside Story: Trends in Packaging and Sterilization
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Eurofins Medical Device Testing (MDT) provides a full scope of testing services. In this interview, Eurofins’ experts, Sunny Modi, PhD, Director of Package Testing; and Elizabeth Sydnor, Director of Microbiology; answer common questions on medical device packaging and sterilization.

Videos