Materials & Manufacturing

Materials, Adhesives & Coatings

Surgical instruments, implants, catheters, endoscopes, and ultrasound probes all require a variety of materials, adhesives, and coatings. Access the technical resources for a range of medical materials and coatings. Design engineers can browse news, technical briefs, and applications for plastics, composites, rubbers, elastomers, and metals.

Stories

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Briefs: Materials
In addressing the complex demands of drug-device integration, medical-grade thermoplastic polyurethanes provide a rare trifecta of tunable mechanics, chemical inertness and proven biocompatibility. While this polymer class is historically underutilized in drug delivery compared to more common materials like ethylene-vinyl acetate, it is increasingly favored in specialty product design for both extended release and implantable combination devices. Read on to learn more.
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Briefs: Medical
Engineers at EWI have developed a new laser-based welding technique that enables the clean, reliable joining of clear-to-clear polymer tubing without the need for adhesives, solvents, colorants, or any chemical surface treatment. Read on to learn more.
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INSIDER: Sensors/Data Acquisition
Could clothing monitor a person’s health in real time, because the clothing itself is a self-powered sensor? A new material created through electrospinning, which is a...
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INSIDER: Manufacturing & Prototyping
A new technology incorporates a shape memory material for clear plastic dental aligners, an alternative to traditional metal braces.
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News: Medical
Five leading companies in the medical device industry have launched the PRIME project — a strategic initiative dedicated to advancing the consistency, scalability, and performance of...
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Products: Medical
See the new products and services, including Dymax's expanded portfolio of TPO-free light-curable materials; Instron's advanced noncontacting video extensometer; Würth Elektronik's extended RGB LED product series; Arnold Magnetic Technologies' line of high-energy flexible magnets; and more.
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Briefs: Materials
What if the clothes you wear could care for your health? MIT researchers have developed an autonomous programmable computer in the form of an elastic fiber, which could monitor health conditions and physical activity, alerting the wearer to potential health risks in real time. Read on to learn more about it.
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INSIDER: Manufacturing & Prototyping
Researchers have demonstrated a 3D ink printing method for so-called smart fabrics that continues to perform well after repeated washings and abrasion tests. The research...
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INSIDER: Design
Electrospinning has been used to produce polymer fibers containing the well-known antibacterial drug metronidazole. The mats formed could potentially be used as wound dressings, thanks to an...
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On-Demand Webinars: Manufacturing & Prototyping
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Medical device manufacturers need precise and reliable assembly solutions to ensure product integrity and performance, especially as devices become...
Briefs: Photonics/Optics
A pacemaker is a small device that helps control your heartbeat so you can return to your normal life. It has three main...
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From the Editor: Materials
In 2024, Plastics Ingenuity interviewed a share of the stakeholders in the healthcare packaging sector. These organizations include medical device manufacturers, pharmaceutical companies, biotech products, and life science applications. Read on to learn more.
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News: Medical
Qosina, a distributor of single-use medical and biopharmaceutical components, has formed a strategic partnership with Sealed Air, a provider of high-performance packaging...
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Products: Software
See where the video spotlight is this month: on CNC machining; micro linear actuators; a lab tube cutting machine; the 601 series Air Turbine Spindle® mills at 90,000 RPM; MD® multipurpose adhesives; and much more.
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Briefs: Medical
An industry-academia collaboration to advance sustainable bioprocessing through innovative materials for additive manufacturing, also known as 3D printing, has been announced by Innovate UK (IUK), as part of the “Sustainable Medicines Manufacturing Innovation: Collaborative R&D Fund.” Read on to learn more.
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Briefs: Medical
A system has been developed to optimize the electrical, thermal, and mechanical behavior of 3D-printed materials. A team has developed an innovative computational model that makes it possible to predict and improve the behavior of multifunctional structures manufactured using 3D printers. Read on to learn more.
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Briefs: Medical
Biomedical metal implant materials are widely used in clinical applications, including dental implants, hip replacement, bone plates, and screws. However, traditional manufacturing processes face limitations in meeting customized medical needs, internal structural control, and efficient material utilization. Read on to learn more.
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Products: Materials
See the product of the month: Plastic Ingenuity's validated thermoformed ready-to-use pharma tubs. The tubs are comparable to traditional injection molded tubs; however, they offer rapid development, a lower cost of entry, and material reductions.
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Applications: Medical
The field of microfluidics is a key technology for the medicine of the future. Having already revolutionized the world of laboratory medicine by enabling samples to be analyzed much faster, it also plays a major role in the development of new drugs. Read on to learn about Parallel Fluidics, which specializes in rapid manufacturing of microfluidics prototypes for the life sciences sector.
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R&D: Sensors/Data Acquisition
Researchers have combined miniaturized hardware and intelligent algorithms to create a cost-effective, compact powerful tool capable of solving real-world problems in areas like healthcare. Read on to learn more.
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R&D: Mechanical & Fluid Systems
Researchers have significantly improved a new joining technology, interlocking metasurfaces, designed to increase the strength and stability of a structure in comparison to traditional techniques like bolts and adhesives, using shape memory alloys. Read on to learn more.
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R&D: Materials
Research engineers are developing smart implants that can both monitor and promote healing in fractured bones. Read on to learn more.
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White Papers: Medical
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Mixing Technologies in the Pharmaceutical and Medical Industries
This white paper presents an overview of mixing technologies implemented across many of today’s highly competitive pharmaceutical and medical industries, as well as new...

News: Materials
ASTM International’s medical and surgical devices committee (F04) is developing a proposed standard for a wrought nickel-titanium alloy. The alloy covered by the...
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Blog: Materials
The medical device industry constantly evaluates product and packaging materials and designs to meet business objectives, sustainability targets, and changing consumer preferences. Tactics...
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Global Innovations: Medical
A research team from the University of Freiburg and the Medical Center – University of Freiburg has developed a novel biomimetic speaking valve technology that could significantly increase the safety of tracheostomized patients. Read on to learn more.
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Products: Materials
See the new products and services, including a new reciprocating head for medical tubing from Guill Tool; EpoxySet's state-of-the-art UV adhesives, the UV-8675, specifically designed for bonding PVC tubing in medical devices; Mahr Inc.'s expanded length measurement product line; Zeus' latest addition to its StreamLiner series of ultra-thin-walled catheter liners; and more.
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Briefs: Sensors/Data Acquisition
Researchers have developed a multifunctional sensor based on semiconductor fibers that emulates the five human senses. The technology developed in the study is expected to be utilized in fields such as wearables, Internet of Things (IoT), electronic devices, and soft robotics. Read on to learn more.
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R&D: Robotics, Automation & Control
Researchers are developing soft sensor materials based on ceramics. Such sensors can feel temperature, strain, pressure, or humidity, for instance, which makes them interesting for use in medicine, but also in the field of soft robotics. Read on to learn more.
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Ask the Expert

Dan Sanchez on How to Improve Extruded Components
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Improving extruded components requires careful attention to a number of factors, including dimensional tolerance, material selection, and processing. Trelleborg’s Dan Sanchez provides detailed insights into each of these considerations to help you advance your device innovations while reducing costs and speeding time to market.

Inside Story

Inside Story: Trends in Packaging and Sterilization
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Eurofins Medical Device Testing (MDT) provides a full scope of testing services. In this interview, Eurofins’ experts, Sunny Modi, PhD, Director of Package Testing; and Elizabeth Sydnor, Director of Microbiology; answer common questions on medical device packaging and sterilization.

Videos