Materials & Manufacturing

Manufacturing & Prototyping

Rapid prototyping and tooling technologies are essential to the medical device design cycle. Explore the medical innovations that impact applications in 3D printing, laser etching, and rapid prototyping.

Stories

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Products: Materials
Machine Solutions (Flagstaff, AZ) has introduced integrated protective film technology for balloon pleating and folding/ wrapping and fluting processes. The FFS975S Drug Eluting Balloon...
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Products: Materials
Goodfellow Corporation (Oakdale, PA) now offers ceramic and glass crucibles in a wide range of shapes, sizes, and materials for applications where heat and corrosion resistance are essential. Materials include...
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Products: Materials
Polyzen (Raleigh, NC) has achieved a quality standard threshold that allows for the production of seams that are as strong as the actual film itself, resulting in resilient product performance. The company offers...
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Mission Accomplished: Medical
An Albuquerque physician teamed with a Sandia National Laboratories engineer to improve the design of doctors' trauma shears so emergency personnel can get to the injuries they...
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Features: Materials
Application development for medical devices requires knowledge of material properties to support function, chemical compatibility with sanitizing cleaners and sterilization methods, as...
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Features: Robotics, Automation & Control
Today, powered surgical hand tools are used in almost all surgical specialties: ENT, Orthopedics, Neurology, Eye, and Plastics. Initially pneumatic powered, surgical...
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Features: Design
Every medical device company faces the challenge of navigating through the FDA’s mandatory regulations, and companies have different needs that change as they mature. Early-stage medical...
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Briefs: Medical
Hand-driven press assemblies, which require a specific amount of force applied for a given amount of time, present challenges when attempting to accurately measure or replicate results in production or...
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Briefs: Medical
The medical industry stands to benefit immensely from cloud-based product lifecycle management (PLM). The mountains of information that medical companies must manage when...
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Features: Manufacturing & Prototyping
Medical device OEMs face ongoing pressure to develop and commercialize innovative products faster, at lower costs, and in compliance with increasingly stringent regulatory standards. As in other...
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Products: Materials
Medi-Solve Coatings (Natick, MA) has developed a way to mask a medical device during the coating process. Catheters and guidewires are typically coated at the end of the device manufacturing process;...
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Products: Manufacturing & Prototyping
Ultrasonic Cleaning Capabilities
ITW Highland Manufacturing (Waterbury, CT) offers in-house ultrasonic cleaning and testing capabilities to meet specifications for medical applications. Gravimetric, optical, and quantitative analysis of particle contamination is performed after cleaning parts. The gravimetric analysis employs filters, a cleaning...
Products: Tubing & Extrusion
Teknor Apex (Pawtucket, RI) has introduced a series of advanced medical-grade elastomers that provide a fully practical alternative to PVC for many tubing applications. The new Medalist® MD-500 Series compounds...
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Products: Materials
Foster Corporation (Putnam, CT) has introduced custom extruded film and rod from drug/polymer blends for implant, patch, and oral drug delivery applications. The company blends polymers with active pharmaceutical...
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Features: Manufacturing & Prototyping
Utilized in a wide variety of adhesion applications — from urinary catheters to cardiac pacemakers — one-part condensation-cure adhesives have traditionally been...
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INSIDER: Medical
Wireless Energy-Transfer Device Developed for a Tiny Heart Pump
A team of Rice University students has developed a transcutaneous energy-transfer (TET) unit to power a minimally invasive ventricular assist device (VAD) being created by a Houston compay. The VAD is a tiny pump inserted into the aorta via a catheter that helps increase blood flow and...
Products: Manufacturing & Prototyping
Teleflex Medical OEM (Kenosha, WI) has launched a high-performance rod cutter specifically designed to handle extremely strong cobalt chromium (CoCr) and titanium rods. Performance tests indicate the durable rod cutter can cut cobalt...
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Global Innovations: Manufacturing & Prototyping
Vienna University of Technology, Vienna, Austriahttp://www.tuwien.ac.at/tuwien_home/EN Printing three-dimensional objects with incredibly fine details is now possible using “two-photon lithography.” With this...
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Features: Manufacturing & Prototyping
The application of femtosecond laser systems for eye surgeries has been a tremendous success story, not only driven by developments in new...
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Features: Manufacturing & Prototyping
The analytical techniques currently available to monitor chemical and biochemical production processes are difficult to apply in real time. Recent advances in solid-state...
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Products: Medical
Pro-Dex, Inc. (Irvine, CA) accelerates the design and development of medical devices that can withstand harsh environments by adhering to a concurrent engineering process. This approach takes the complete life-cycle of the...
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Features: Manufacturing & Prototyping
Most medical electronic systems now depend on combinations of hardware and software, forming elaborate mechatronic systems that both monitor and regulate patient health...
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Briefs: Manufacturing & Prototyping
In this era of ever more stringent FDA oversight and regulations, the responsibility for vigilance falls on medical manufacturers and their manufacturing partners...
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Briefs: Materials
Color is an important factor in many aspects of medical devices, from design to how the device is used and by whom. In 2010, the FDA and regulatory bodies around the world...
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Briefs: Electronics & Computers
In an increasing number of medical device applications, thermal issues limit the overall performance and reliability of the system. Basic thermal management strategies such as liquid cold...
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News: Medical
A (Texas) Toast to Biomedical Innovation
Texas...home of Johnson Space Center, the NSBRI, good BBQ, and now, for the first time, the Medical Design & Manufacturing (MD&M) show. Last week, in Fort Worth, TX, local exhibitors demonstrated evidence of the Lone Star State as an important hotspot for medical device development.
Products: Manufacturing & Prototyping
Thomas Division (Sheboygan, WI), a Gardner Denver Company, offers the 2220 Series brushless DC oil-less air compressor designed for medical and other applications requiring a compact, lightweight compressor with...
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Applications: Medical
Heart disease is the leading cause of death in the United States, but evaluating it carries risks of its own. Though often beneficial, X-ray angiography and CT...
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Applications: Manufacturing & Prototyping
COPD (chronic obstructive pulmonary disease) is a lung disease associated with airflow obstruction. A chronic, debilitating, and sometimes fatal condition, COPD is one of the...
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Ask the Expert

Dan Sanchez on How to Improve Extruded Components
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Improving extruded components requires careful attention to a number of factors, including dimensional tolerance, material selection, and processing. Trelleborg’s Dan Sanchez provides detailed insights into each of these considerations to help you advance your device innovations while reducing costs and speeding time to market.

Inside Story

Inside Story: Trends in Packaging and Sterilization
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Eurofins Medical Device Testing (MDT) provides a full scope of testing services. In this interview, Eurofins’ experts, Sunny Modi, PhD, Director of Package Testing; and Elizabeth Sydnor, Director of Microbiology; answer common questions on medical device packaging and sterilization.

Videos