Materials & Manufacturing

Manufacturing & Prototyping

Rapid prototyping and tooling technologies are essential to the medical device design cycle. Explore the medical innovations that impact applications in 3D printing, laser etching, and rapid prototyping.

Stories

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Products: Medical
The DMU 60 eVo from DMG / Mori Seiki USA (Chicago, IL) offers a gantry design for rigidity and precision for manufacturing complex workpieces. It includes an improved swivel rotary table, and an optional linear motor...
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Applications: Medical
Molding Technology Pays Off for Medical Manufacturer
Medical device manufacturers that collect and analyze patient data are developing innovative ways to integrate electronics and wireless technology into their products. These innovations often present new design and production challenges. That was the case for American TeleCare Inc. (Eden Prairie,...
Applications: Medical
When it comes to critical, life-saving care for animals, veterinarians rely on accurate, timely blood analysis to help them make treatment decisions. Thanks to new...
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Features: Medical
Fast Ceramics Production (FCP) is a proprietary three-dimensional stereo lithography technology that is applied to ceramics to create patient-specific or volume production ceramic bone...
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Briefs: Medical
From R&D in the laboratory to production process control, from disposable component assembly to OEM diagnostic instrumentation, a broad array of medical and medical support...
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INSIDER: Medical
Taking Over the Reins of the "User Innovation Revolution"
According to an interview published in MIT Sloan Management Review, innovation expert Eric von Hippel argues that product innovation comes, fundamentally, from users who improvise and improve upon existing products — not companies that manufacture those technologies. It may be the case...
Products: Medical
NewAge Industries (Southampton, PA) offers Nylobrade, braid-reinforced PVC hose certified by the National Sanitation Founda - tion for Standards 51 and 61. Nylobrade is manufactured from virgin PVC compound. All...
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Products: Manufacturing & Prototyping
ITT Interconnect Solutions (Santa Ana, CA) offers a 3D modeling tool that now includes the Trinity MKJ Series miniature circular connectors. The interactive 3D modeling site provides a resource to test...
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INSIDER: Manufacturing & Prototyping
Wrist-Mounted Device for the Visually Impaired
The Tacit, a haptic sonar glove that helps a visually impaired person navigate complex environments, has been released as a public prototype. The invention uses ultrasonic sensors to sense objects from about 1 inch to 10 feet away, and translates that information into pressure on the user's wrist.
INSIDER: Manufacturing & Prototyping
Storytelling & Human Factors Engineering
An article from the Human Factors and Ergonomics Society calls attention to a recent study published in Ergonomics in Design, "Using Storytelling to Elicit Design Guidance for Medical Devices." In the study, human factors/ergonomics researchers evaluated the use of storytelling as a qualitative research...
Applications: Imaging
Near-patient in vitro diagnostic (IVD) tests depend on medical devices to perform diagnoses, generally in controlled environments and using non-invasive techniques...
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Features: Manufacturing & Prototyping
Still a relatively young technology, abrasive waterjet has evolved to the point where it offers substantial benefit to some manufacturers of surgical instruments and a broad...
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Features: Photonics/Optics
Silicone elastomers are high-performance thermoset materials broadly used in diverse industries, including automotive, aerospace, electronics, consumer goods, and health care. They are recognized...
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Briefs: Medical
There has been a long-term need in the filtration industry — particularly for a variety of life science applications — to eliminate the need for pre-wetting cartridge filters...
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Products: Medical
The No. 932 electrically heated, 500°F cabinet oven from Grieve (Round Lake, IL) is used to cure large silicone rubber parts. Workspace dimensions measure 50"W × 50"D × 50"H. 60 kW power installed in Incoloy-sheathed tubular...
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Products: Medical
Seco Tools (Troy, MI) offers the Feedmax™ SD230A solid carbide 30xD drill in diameters ranging from 4 mm to 10 mm as standard, with 3 mm available as semi-standard. A 4-facet point geometry provides centering capability, with...
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Products: Medical
NVision (Coppell, TX) now offers industrial CT scanning for reverse engineering and full inspection of medical components. Industrial CT scanning utilizes X-ray equipment to produce 3D representations of both internal and...
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Products: Manufacturing & Prototyping
EPSON Robots (Carson, CA) has introduced a high performance 110 VAC power solution with EPSON C3 Compact 6 Axis Robots for non-manufacturing environments such as medical laboratories, clinics, and...
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Products: Motion Control
HEIDENHAIN Corporation (Schaumburg, IL) has introduced low profile incremental rotary encoders with block commutation tracks for use in small-dimensioned servo motors. The encoders come equipped with a 35-mm housing...
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Briefs: Manufacturing & Prototyping
Utilizing Machine Vision Engines for Advanced Quality Control and Object Detection
Incorporating machine vision engines into an OEM system with automated handling provides a wide range of benefits to the manufacturer. Machine vision engines are self-contained vision systems that include the optics, lighting, image sensor, electronics, and software...
Briefs: Medical
Maintaining Sterility Assurance Level in Medical Device Design
A medical device undergoing design and classified as sterile will be confronted with various obstacles, not the least of which is how to determine and maintain its proposed Sterility Assurance Level (SAL) as it approaches its ultimate goal: delivery to market.
Features: Manufacturing & Prototyping
A recent study by Josh Makower, MD, and a team of researchers from Stanford University found that, on average, medical device companies spend $31 million to bring a low-to-medium-risk...
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Products: Medical
Rapid Prototyping
Jabil (St. Petersburg, FL) has opened a Class 100K clean room for rapid prototyping of disposable medical devices. The new facility provides capabilities for ultrasonic welding, ultraviolet curing, solvent bonding, overmolding, laminar air flow, and bag and blister packaging and testing. The room was designed to offer the same...
Products: Manufacturing & Prototyping
Premold Corp. (Oconomowoc, WI) offers the PREMOLD PROCESS™, an approach that includes design consultation, detailed engineering, and comprehensive manufacturing solutions for medical equipment manufacturers. Design...
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Products: Medical
Visible Optical Filter for Spot Curing
IRphotonics (Hamden, CT) offers the Visible Optical Filter for the iCure® AS200 Thermal Spot Curing System to enable heating of heat-sensitive plastics used in disposable medical devices. The optical filter eliminates all visible wavelengths except for a mild red pointer glow to provide infrared energy above...
Products: Medical
EOS GmbH (Krailling, Germany) has released the EOSINT M280, the updated version of the EOSINT M270, for additive layer manufacturing of metal components. The system produces metal parts on the basis of 3D CAD data in only...
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Products: Manufacturing & Prototyping
Nordson EFD (Westlake, OH) has introduced the Ultimus™ V high-precision dispenser designed to keep the amount of adhesive or other fluid vused in medical device assembly processes consistent as it gets thicker or...
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Products: Medical
Qosina (Edgewood, NY) has introduced a needle hub sample kit as a prototyping tool set for designers and engineers. The combination of hub connector, bushing, and cap allows for the creation of a fluid delivery or...
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Products: Manufacturing & Prototyping
Premold Corp. (Oconomowoc, WI) offers the PREMOLD PROCESS™, an approach that includes design consultation, detailed engineering, and comprehensive manufacturing solutions for medical equipment manufacturers....
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Ask the Expert

Eric Dietsch on the Benefits of Nitinol Wire
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In collaboration with the Fort Wayne Metals Engineering team, Eric Dietsch focuses on supporting customers with material recommendations, product development, and education. Eric is available to help you and your company with any Nitinol-related questions or needs that you may have.

Inside Story

Inside Story: Trends in Packaging and Sterilization
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Eurofins Medical Device Testing (MDT) provides a full scope of testing services. In this interview, Eurofins’ experts, Sunny Modi, PhD, Director of Package Testing; and Elizabeth Sydnor, Director of Microbiology; answer common questions on medical device packaging and sterilization.

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