Materials & Manufacturing

Advances in materials and manufacturing are leading to better implants, prosthetics, and devices. Browse innovative developments in materials and manufacturing that significantly impact medical device design and production.

Stories

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Applications: Manufacturing & Prototyping
For years, ultrasonic welding has been used in cleanrooms where plastic components are assembled to complete medical and electronic...
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Briefs: Materials
The medical packaging market has quickly embraced the use of automation for the thermoforming process. Automation has enabled adherence to stringent quality requirements and has...
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Briefs: Materials
It may look like a bizarre bike helmet, or a piece of equipment found in Doc Brown’s lab in Back to the Future, yet this gadget made of plastic and copper wire is a...
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R&D: Medical
Researchers have shown that electrospun materials have many advantages over conventional bulk materials for the development of wearables. Electrospun materials’ high surface-to-volume...
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R&D: Materials
An ancient metal used for its microbial properties is the basis for a materials-based solution to disinfection. A team of scientists has developed an antimicrobial spray that deposits a layer of...
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News: Manufacturing & Prototyping
Contract manufacturer Tegra Medical, Franklin, MA, has expanded its manufacturing operations in Costa Rica with the purchase of a new building. The new building is located near its...
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INSIDER: Materials
Flexible implanted electronics are a step closer toward clinical applications thanks to a recent breakthrough technology that uses in-house silicon carbide...
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Features: Materials
In today’s world, many consumers are demanding that brands and corporations become more sustainable and make a dedicated effort to reduce their carbon footprint. This has led...
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Features: Manufacturing & Prototyping
A lack of a specialized label is all it takes to halt the production of a medical device. While those of us in medical device manufacturing were aware of...
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Features: Electronics & Computers
Forensic cost analysis methods have already gained traction in the automotive industry, which has long recognized the value of determining an accurate cost of components and...
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Features: Data Acquisition
We’re at an inflection point in device history. Technology and innovation have had a long legacy in medical device development, but what’s changed in recent years is the...
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INSIDER: Wearables
A new self-powered, wristwatch-style health monitor can keep track of a wearer’s pulse and wirelessly communicate with a nearby smartphone or tablet — without needing an...
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INSIDER: Materials
A new type of dressing for post-surgical treatment of melanoma has been created by scientists who have discovered a new method for making a material that can kill cancer...
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INSIDER: Medical
Researchers are closing in on a way to replace batteries for wearables and low-power applications designed for the Internet of Things (IoT). The answer lies in an ink coating that...
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Products: Materials
Long-Wear Medical Tape A medical adhesive from 3M, St. Paul, MN, has been developed for extended wear devices that require attachment to the skin for up to a 21-day wear time. The Spunlace Extended Wear Adhesive Tape...
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Features: Medical
Radiation medicine pioneer Elekta is growing fast. In anticipation of regulatory changes requiring more documentation and labeling, the company implemented a manufacturing...
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Applications: Robotics, Automation & Control
As the cost of shrink tubing used in the production of catheters has increased, and supply chain issues caused delivery delays, FEP shrink tubing, for example, has become a very expensive...
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Briefs: Test & Measurement
Trends in wearable technology follow those of the broader biomedical and electronics industries — devices are getting smaller, smarter, and easier to use. Specifically, wearables in...
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R&D: Materials
Scientists used photoelectrochemical measurement and x-ray photoelectron spectroscopy to clarify the source of titanium’s biocompatibility when implanted into the body, as with hip replacements...
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R&D: Sensors/Data Acquisition
Researchers have developed three-in-one hybrid material smart skin for the next generation of artificial, electronic skin using a novel process. With 2,000 individual sensors per square millimeter,...
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Features: Medical
Hoses and tubes are extensively used within the healthcare and medical industry in a variety of applications, from wound drains and catheters to drug...
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INSIDER: Materials
A cobalt-chromium-based biomaterial mimics the flexibility of human bones and possesses excellent wear resistance. The new biomaterial could be used for implants such as hip...
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INSIDER: Medical
Researchers have developed a film that not only protects wounds similar to the way a bandage does, but also helps wounds to heal faster, repels bacteria, dampens inflammation, releases active...
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INSIDER: Medical
The global supply chain disruptions of the last two years are spurring major changes across the manufacturing sector. After decades of reshoring, legacy industries, such as textiles, are...
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INSIDER: Manufacturing & Prototyping
The all-new IM Engineering South is dubbed the “six-in-one advanced design and manufacturing expo,” which includes MD&M South. The event, which takes place June 14–16, is designed to give...
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INSIDER: Materials
Silver and copper ions wipe out many pathogens. That’s why implants and medical instruments, for example, are coated with these metals. Researchers have studied whether...
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INSIDER: Materials
A double layer of silk in combination with a surgical mask can enhance its ability to prevent the spread of viruses like COVID-19.
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Supplements: Regulations/Standards
In our summer edition of the MDB Resource Guide, learn about new cleaning requirements and find the right company to match your medical-design needs.
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Products: Materials
Honeywell, Morris Plains, NJ, has expanded its medical-grade biofiber portfolio with a blue-hued fiber that provides a strong visual aid to better differentiate between multiple suture sets in more complex surgeries.
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Ask the Expert

Dan Sanchez on How to Improve Extruded Components
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Improving extruded components requires careful attention to a number of factors, including dimensional tolerance, material selection, and processing. Trelleborg’s Dan Sanchez provides detailed insights into each of these considerations to help you advance your device innovations while reducing costs and speeding time to market.

Inside Story

Inside Story: Trends in Packaging and Sterilization
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Eurofins Medical Device Testing (MDT) provides a full scope of testing services. In this interview, Eurofins’ experts, Sunny Modi, PhD, Director of Package Testing; and Elizabeth Sydnor, Director of Microbiology; answer common questions on medical device packaging and sterilization.

Videos