Materials & Manufacturing

Advances in materials and manufacturing are leading to better implants, prosthetics, and devices. Browse innovative developments in materials and manufacturing that significantly impact medical device design and production.

Stories

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Briefs: Manufacturing & Prototyping
Photochemical Tissue Bonding for Military Medical Applications
Joining severed vessels is a recurring problem in trauma and surgery. The basic technology of joining vessels using sutures has been available for centuries, but remains a slow and tedious process. A complete system for micro-anastomosis of vessels was developed that involves a laser in...
Briefs: Medical
A program comprising several collaborative research efforts has been dedicated to advancing the art of utilization of magnetic nanoparticles for biomedical purposes. The research has been...
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Briefs: Tubing & Extrusion
An endotracheal intubation device is utilized by doctors and paramedics to mechanically create an airway and to ventilate an injured person. The most common...
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Products: Manufacturing & Prototyping
Norman Noble (Highland Heights, OH) offers Noble UltraLightTM, an athermal laser machining process designed to create precise features in materials such as bioabsorbable polymers, shape memory metals, and other exotic...
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Products: Medical
Master Bond (Hackensack, NJ) offers the EP42HT-2ND2, a no-run, two-part medical adhesive that has a paste-like consistency to facilitate application when bonding vertical surfaces. It cures at ambient temperatures, complies...
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Products: Materials
Teknor Apex (Pawtucket, RI) has developed thermoplastic elastomer (TPE) compounds that feature double the adhesive strength of standard TPEs when overmolded onto high-density polyethylene (HDPE) substrates, according to...
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Products: Materials
PolyMedex Discovery Group (Putnam, CT) offers NanoMedTM thermoplastic elastomer (TPE) formulations for minimally invasive medical devices. These formulations increase flexural modulus (stiffness) of polymers while...
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Products: Materials
PureFlo® PES Mini filter cartridges from JALT Technologies (Manassas, VA) are highly retentive hydrophilic polyethersulfone (PES) membrane filters in an all-polypropylene construction for chemical compatibility....
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INSIDER: Medical
3-D Structure of Virus With Potential to Fight HIV Revealed
Vesicular stomatitis virus, or VSV, has long been a model system for studying and understanding the life cycle of negative-strand RNA viruses. Research has shown that VSV has the potential to be genetically modified to serve as an anti-cancer agent - exercising high selectivity in killing...
INSIDER: Materials
New Material Mimics Bone To Create Better Biomedical Implants
A "metal foam" developed by North Carolina State University researchers could mean a new generation of biomedical implants that would avoid bone rejection that often results from more rigid implant materials, such as titanium. The metal foam is lighter than solid aluminum and can be made...
INSIDER: Materials
Self-Healing Hydrogel Offers Applications in Tissue Growth
Researchers at the University of Tokyo have created a hydrogel that is more than 50 times stronger than comparable squishy self-healing materials. The hydrogel is made up of 95 percent water, making it suitable for applications in the body; it could someday serve as scaffolding for new...
INSIDER: Medical
Lab Chip Simulates Heart Muscle
Johns Hopkins University biomedical engineers, working with colleagues at Seoul National Laboratory in Korea, have produced a laboratory chip with nanoscopic grooves and ridges capable of growing cardiac tissue that more closely resembles natural heart muscle. The scientists say this chip could be used to design new...
Briefs: Medical
Advanced Liquid-Cooling Garment Using Highly Thermally Conductive Sheets
This design of the liquid-cooling garment for NASA spacesuits allows the suit to remove metabolic heat from the human body more effectively, thereby increasing comfort and performance while reducing system mass. The garment is also more flexible, with fewer restrictions on...
Features: Materials
For over 50 years, silicones have been used extensively in the design and manufacture of medical devices intended for short- and long-term human implantation. Silicone’s overwhelming...
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Products: Medical
Veridiam Medical (San Diego, CA) provides spin welding that allows plastic components to be cleanly and permanently attached to metal assemblies, using heat generated from rotational friction. This facilitates the completion of...
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Products: Materials
The 1020-M Ultra Light- Weld® from Dymax (Torrington, CT) is a tack-free, LED-curable adhesive designed for rapid bonding of plastics typically used in the manufacture of medical devices. It is formulated for on-demand...
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Products: Manufacturing & Prototyping
Connector/Cable Systems
Plastics One (Roanoke, VA) custom designs, molds, and assembles medical connector/cable systems for applications in areas such as body-worn diagnostic testing and monitoring components. Standard connector component products also are available.
Products: Manufacturing & Prototyping
RepExact (Gastonia, NC) offers thin-wall metal microtubing for medical applications, including specialty tubes, stents, and instrumentation. Materials offered include stainless, titanium, nitinol, and other common and...
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Briefs: Medical
The separation of serum or plasma from whole blood is of overriding importance in clinical chemistry. In particular, many diagnostic detection reactions of blood components...
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Products: Materials
Clariant Masterbatches Division (Lewiston, ME) offers customized compounds and a range of color masterbatches formulated for PEEK (polyetheretherketone) resins for use in disposable, multiple-use, and...
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Products: Manufacturing & Prototyping
Potomac Photonics (Lanham, MD) has released the BioFAB 1000MB multibeam and 500 MB laser systems. The 1000 MB can house up to six lasers or a combination of lasers and mechanical devices; the 500 MB holds three lasers...
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Products: Materials
Foster Corp. (Putnam, CT) has introduced Foster Bismuth Sub carbonate, a radiopaque polymer enhancement for the medical device industry. The filter is added to polymers to make catheters and other medical devices visible under...
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Applications: Medical
Ultra-fine shaped wire, frequently one-tenth the thickness of a typical human hair, is the basis of critical components in many medical instruments. Minute defects in such wire can lead to...
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Products: Manufacturing & Prototyping
Avicenna Technology (Montevideo, MN) offers data-matrix marking services for the medical device industry, including laser, mechanical, and organizational energy services. Laser machining capabilities include data-matrix...
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Products: Manufacturing & Prototyping
ProtoFast custom medical parts from Rubber Industries (Shakopee, MN) are available in custom rubber and liquid silicone rubber. The ProtoFast service uses production-grade tooling and dedicated molding equipment to produce...
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Products: Materials
Hydrophilic Coatings
Bayer MaterialScience (Pittsburgh, PA) has introduced a family of hydrophilic coatings that combine lubricity and hemocompatibility with the mechanical properties of polyurethane. They are used in medical devices such as guidewires, catheters, leads, and endoscopes. The coatings are custom-designed and are based on polyurethane...
Products: Manufacturing & Prototyping
Product Focus: MD&M Midwest Exhibitor Preview See these and other products at MD&M Midwest, September 22-24, Rosemont, IL (www.mdmmidwest.com)
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Features: Manufacturing & Prototyping
Soldiers returning from the conflict in Iraq, accident victims, cancer patients, or those with muscle-wasting diseases often end up with grossly misshapen bodies for which...
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Products: Materials
Electrospinning Technology
Zeus (Orangeburg, SC) offers an electrospinning platform for the medical device and filtration industries. Electrospinning produces polymer fibers with thicknesses from the nano scale to the micro scale. Fabrics with complex shapes can be developed from solutions, pastes, and bioabsorbables. The electrospun polymer fibers...

Ask the Expert

John Chandler on Achieving Quality Motion Control
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FAULHABER MICROMO brings together the highest quality motion technologies and value-added services, together with global engineering, sourcing, and manufacturing, to deliver top quality micro motion solutions. With 34 years’ experience, John Chandler injects a key engineering perspective into all new projects and enjoys working closely with OEM customers to bring exciting new technologies to market.

Inside Story

Inside Story: Trends in Packaging and Sterilization
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Eurofins Medical Device Testing (MDT) provides a full scope of testing services. In this interview, Eurofins’ experts, Sunny Modi, PhD, Director of Package Testing; and Elizabeth Sydnor, Director of Microbiology; answer common questions on medical device packaging and sterilization.

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