Materials & Manufacturing

Advances in materials and manufacturing are leading to better implants, prosthetics, and devices. Browse innovative developments in materials and manufacturing that significantly impact medical device design and production.

Stories

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Products: Materials
The new MED-6219 low-viscosity silicone elastomer from NuSil Technology (Carpinteria, CA) is suitable for any application requiring a flowable yet high-durometer material with a transparent appearance. It is able to withstand...
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Products: Materials
Machine Solutions (Flagstaff, AZ) has introduced integrated protective film technology for balloon pleating and folding/ wrapping and fluting processes. The FFS975S Drug Eluting Balloon...
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Products: Medical
Goodfellow Corporation (Oakdale, PA) now offers ceramic and glass crucibles in a wide range of shapes, sizes, and materials for applications where heat and corrosion resistance are essential. Materials include...
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Products: Manufacturing & Prototyping
Polyzen (Raleigh, NC) has achieved a quality standard threshold that allows for the production of seams that are as strong as the actual film itself, resulting in resilient product performance. The company offers...
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Mission Accomplished: Medical
An Albuquerque physician teamed with a Sandia National Laboratories engineer to improve the design of doctors' trauma shears so emergency personnel can get to the injuries they...
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Features: Medical
Application development for medical devices requires knowledge of material properties to support function, chemical compatibility with sanitizing cleaners and sterilization methods, as...
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Features: Medical
Today, powered surgical hand tools are used in almost all surgical specialties: ENT, Orthopedics, Neurology, Eye, and Plastics. Initially pneumatic powered, surgical...
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Features: Design
Every medical device company faces the challenge of navigating through the FDA’s mandatory regulations, and companies have different needs that change as they mature. Early-stage medical...
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Briefs: Motion Control
Hand-driven press assemblies, which require a specific amount of force applied for a given amount of time, present challenges when attempting to accurately measure or replicate results in production or...
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Briefs: Manufacturing & Prototyping
The medical industry stands to benefit immensely from cloud-based product lifecycle management (PLM). The mountains of information that medical companies must manage when...
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Features: Manufacturing & Prototyping
Medical device OEMs face ongoing pressure to develop and commercialize innovative products faster, at lower costs, and in compliance with increasingly stringent regulatory standards. As in other...
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Products: Materials
Medi-Solve Coatings (Natick, MA) has developed a way to mask a medical device during the coating process. Catheters and guidewires are typically coated at the end of the device manufacturing process;...
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Products: Materials
ISO Certified Dry Lubricant Coating
The Duraglide® dry lubricant coatings from MicroCare Medical (New Britain, CT) are now ISO 10993 certified for topical use in clinical indications where the surface or lining may have been breached in order to evaluate local tissue responses. This test standard applies to materials that are solid and...
Products: Test & Measurement
Ultrasonic Cleaning Capabilities
ITW Highland Manufacturing (Waterbury, CT) offers in-house ultrasonic cleaning and testing capabilities to meet specifications for medical applications. Gravimetric, optical, and quantitative analysis of particle contamination is performed after cleaning parts. The gravimetric analysis employs filters, a cleaning...
Products: Materials
Polyzen (Raleigh, NC) provides medical product designers with an alternative to latex materials for the construction of low-pressure balloons. A series of polyurethane films can be thermoformed, then welded...
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Products: Medical
Teknor Apex (Pawtucket, RI) has introduced a series of advanced medical-grade elastomers that provide a fully practical alternative to PVC for many tubing applications. The new Medalist® MD-500 Series compounds...
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Products: Medical
Foster Corporation (Putnam, CT) has introduced custom extruded film and rod from drug/polymer blends for implant, patch, and oral drug delivery applications. The company blends polymers with active pharmaceutical...
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Briefs: Medical
A non-woven absorbable scaffold has been designed for implant devices in orthopedics, cardiology, and general surgery, as well as other in vivo applications. Where classic...
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Features: Materials
Utilized in a wide variety of adhesion applications — from urinary catheters to cardiac pacemakers — one-part condensation-cure adhesives have traditionally been...
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Features: Software
The product development process in the medical device field poses a demanding design environment for engineers and project managers. The design process often requires...
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INSIDER: Manufacturing & Prototyping
Wireless Energy-Transfer Device Developed for a Tiny Heart Pump
A team of Rice University students has developed a transcutaneous energy-transfer (TET) unit to power a minimally invasive ventricular assist device (VAD) being created by a Houston compay. The VAD is a tiny pump inserted into the aorta via a catheter that helps increase blood flow and...
Products: Materials
Wound Care Adhesives
Adhesives Research (Glen Rock, PA) offers non-silicone, low-trauma PSA technology that mimics the gentle properties of silicone adhesive platforms with the added benefit of offering aggressive, intimate skin contact with virtually painless and residue-free removal. Unlike some silicones, this technology also exhibits good...
Products: Medical
Teleflex Medical OEM (Kenosha, WI) has launched a high-performance rod cutter specifically designed to handle extremely strong cobalt chromium (CoCr) and titanium rods. Performance tests indicate the durable rod cutter can cut cobalt...
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Global Innovations: Manufacturing & Prototyping
Vienna University of Technology, Vienna, Austriahttp://www.tuwien.ac.at/tuwien_home/EN Printing three-dimensional objects with incredibly fine details is now possible using “two-photon lithography.” With this...
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Features: Manufacturing & Prototyping
The application of femtosecond laser systems for eye surgeries has been a tremendous success story, not only driven by developments in new...
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Features: Medical
Since the 1950s and John Charnley’s introduction of the low friction hip prosthesis, metal-on-polyethylene bearings have remained the gold standard in terms of the long-term...
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Features: Medical
The analytical techniques currently available to monitor chemical and biochemical production processes are difficult to apply in real time. Recent advances in solid-state...
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INSIDER: Materials
New Coating May Extend Lifeline of Hip Implants
According to the American Academy of Orthopaedic Surgeons, more than 231,000 total hip replacements are performed each year in the United States. However, in about 17 percent of patients who receive a total join replacement, the implant eventually loosens and needs to be replaced. As people are living...
Products: Manufacturing & Prototyping
Pro-Dex, Inc. (Irvine, CA) accelerates the design and development of medical devices that can withstand harsh environments by adhering to a concurrent engineering process. This approach takes the complete life-cycle of the...
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Ask the Expert

Ralph Bright on the Power of Power Cords
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Understanding power system components and how to connect them correctly is critical to meeting regulatory requirements and designing successful electrical products for worldwide markets. Interpower’s Ralph Bright defines these requirements and explains how to know which cord to select for your application.

Inside Story

Inside Story: Trends in Packaging and Sterilization
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Eurofins Medical Device Testing (MDT) provides a full scope of testing services. In this interview, Eurofins’ experts, Sunny Modi, PhD, Director of Package Testing; and Elizabeth Sydnor, Director of Microbiology; answer common questions on medical device packaging and sterilization.

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