Features

Micro Solutions, Major Advances: Micromolding Fuels the Next Generation of Medical Devices

With its unmatched precision and scalability, micromolding is reshaping what is possible in medical device manufacturing. From early prototyping to high-volume production, this technology empowers manufacturers to meet demanding requirements while accelerating innovation. Read on to learn more.

Cracking the Code of Cardiac Care: How AI-Enabled ECG Could Solve Key Challenges in CVD Diagnosis

The escalating costs and prevalence of cardiovascular disease demand innovative solutions that can enhance care quality while alleviating financial burden. AI-enabled ECG technology may offer a compelling and actionable response to these challenges. Read on to learn more.

Burn, Freeze, Shock, or Shear: The Expanding Frontiers of Ablation Therapies

Ablation therapies have become indispensable in modern medicine, and their influence will only grow as innovation drives less-invasive, more-effective solutions. The next wave of advancements is likely to emerge from the convergence of technologies, leveraging engineering, biology, and clinical insights to overcome current limitations. Read on to learn more.

Inside the OEM: Boston Scientific to Focus on Cardiology Innovation

At a time when many medtech firms are grappling with regulatory headwinds, pricing pressures, and geopolitical disruptions, Boston Scientific is focused, aligned, and thriving. Read on to learn about the company’s growth in electrophysiology, strength in LAAC, disciplined margin expansion, and much more.

Product of the Month

See the product of the month: SGS has received EPA approval as a recognized third-party certification body for testing and certification of magnetic resonance imaging (MRI) machines under the ENERGY STAR® label. The certification allows brands and manufacturers to demonstrate that a device uses less energy in ready to scan mode as well as via an automated power down to an energy saving low power state. Read on to learn more.

New Products and Services

See the new products and services, including Dymax's expanded portfolio of TPO-free light-curable materials; Instron's advanced noncontacting video extensometer; Würth Elektronik's extended RGB LED product series; Arnold Magnetic Technologies' line of high-energy flexible magnets; and more.

Product Focus: Connectors/Wires/Cables

See where the product focus is this month: On connectors, wires, and cables, including a range of panel-mount connectors from binder; Colder Products Company's smallest aseptic connector available; LEMO's new push-pull connector series; and more.

Paper-Based Diagnostic Provides Rapid Disease Detection

A paper-based diagnostic device can detect COVID-19 and other infectious diseases in under 10 minutes, without the need for sophisticated lab equipment or trained personnel. Read on to learn more about it.

Pipette Activates Individual Neurons

Researchers have developed a new type of pipette that can deliver ions to individual neurons without affecting the sensitive extracellular milieu. Controlling the concentration of different ions can provide important insights into how individual brain cells are affected and how cells work together. Read on to learn more.

A Chip with Natural Blood Vessels

Mini organs are incomplete without blood vessels. To facilitate systematic studies and ensure meaningful comparisons with living organisms, a network of perfusable blood vessels and capillaries must be created — in a way that is precisely controllable and reproducible. A team has established a method using ultrashort laser pulses to create tiny blood vessels in a rapid and reproducible manner. Read on to learn more about it.

Long-Lasting 3D Printed Wearable Transforms Health Monitoring

A long-lasting, 3D-printed, adhesive-free wearable provides a more comprehensive picture of a user’s physiological state. The device, which measures water vapor and skin emissions of gases, continuously tracks and logs physiological data associated with dehydration, metabolic shifts, and stress levels. Read on to learn more.

AI-Powered Analysis of Stent Healing

A research team has developed DeepNeo, an AI-powered algorithm that automates the process of analyzing coronary stents after implantation. The tool matches medical expert accuracy while significantly reducing assessment time. Read on to learn more.

Wearable Lactation Pads Detect Chemicals in Milk

Engineers have developed a smart lactation pad that can quantify a wide range of chemicals in breast milk in real time. Read on to learn more.

From the Editor: U.S. Tariffs Cast Shadow Over Promising Growth of Pulsed Field Ablation Devices

Tariff uncertainty adds another layer of complexity to an already fragmented global regulatory environment. With PFA currently approved in only a handful of markets, the U.S. remains critical to commercial viability. Read on to learn more about what Sherrie Trigg, Editor and Director of Medical Content, has to say about the matter.

Soft Brainstem Implant Delivers High-Resolution Hearing

A team at EPFL’s Laboratory for Soft Bioelectronic Interfaces has developed a soft, thin-film auditory brainstem implant. The device uses micron-scale platinum electrodes embedded in silicone, forming a pliable array just a fraction of a millimeter thick. Read on to learn more.

The Growing Connectivity Dimensions in Medical Technology

The lack of compatibility between high electrical and highly dynamic requirements in cable design is not solved but taken to a new level with medical megatrends such as AI, robotics, and miniaturization together with indispensable sustainability and safety demands. Read on to learn more.

Film Cast PTFE Liner and Tubing: An Inside Look at Quality from a Manufacturing Perspective

This article explores how the film cast process manufactures micro tubing products from liquid polymer coatings, then defines three important test methods and specifications that are needed to optimize film cast PTFE’s quality and material strength properties. Read on to learn more.

Manufacturing Technologies: A 2025 Medical Device Industry Outlook

The global medical device manufacturing industry is undergoing a rapid transformation driven by technological innovation, automation, and increasing demands for customized, high-quality care. This article provides an overview of key technological advancements reshaping the medical device manufacturing landscape, including additive manufacturing, robotics, laser welding, and more.

Key Trends Drive the Future of Medical Device Manufacturing

Medical device contract manufacturing is poised for robust and sustained growth, with the global market projected to surpass $150 billion by 2030. This expansion is being driven by technological innovations, shifting healthcare demands, and increasing reliance on outsourcing to improve efficiency and cost-effectiveness. Read on to learn more.

Precision in Motion: The Future of Robotics and Automation in Medical Device Manufacturing

As regulatory demands intensify and product complexity grows, automation and robotics provide medtech engineers with a powerful set of tools. From high-speed motion control to cleanroom-certified cobots and predictive maintenance, the technologies now available can transform the entire device manufacturing life cycle. Read on to learn more.

Test and Measurement: Regulatory Updates and Strategic Implications

The regulatory and testing landscape for medical devices is shifting in real time. Standards are being revised. Read on to learn what this means.

2024 Sustainability Stakeholder Study - Healthcare

In 2024, Plastics Ingenuity interviewed a share of the stakeholders in the healthcare packaging sector. These organizations include medical device manufacturers, pharmaceutical companies, biotech products, and life science applications. Read on to learn more.

From the Editor - Welcome to the Inaugural Medical Design Briefs Resource Guide

As the pace of innovation accelerates across the medical device industry, staying informed on core technologies and market trends is more important than ever. With that in mind, we are proud to introduce the 2025 summer edition of the Medical Design Briefs Resource Guide — a new, semi-annual issue designed to deliver essential insights into the components, materials, and services that power medical device development and manufacturing. Read on to learn more.

Solving Post-Production Cleaning Challenges in Medical Device Manufacturing

Successful post-production cleaning in medical device manufacturing requires a comprehensive approach that addresses multiple challenges simultaneously. Read on to learn more about it.

Building a Strong Medical Device Supply Chain

Contract manufacturing partners play a vital role in the medical device supply chain. Their capability to meet precise design specifications is essential. When they consistently deliver high-quality results on schedule and within budget, they provide substantial value, helping manufacturers reduce risk, accelerate time to market, and maintain regulatory compliance. Read on to learn more.

Beyond The Illusion of Design for Additive Manufacturing In Medical Devices

The promise of additive manufacturing (AM) in the medical device industry has always been clear, the ability to create intricate geometries, patient-specific implants, and previously impossible structures. The reality, however, is far less inspiring. Read on to learn more.

Why Photochemical Etching Is Becoming Critical for High-Precision Medical Manufacturing

The medical industry demands precision, biocompatibility, and reliability — all of which are fundamental strengths of PCE. As manufacturers continue to innovate, PCE will remain at the forefront of high-precision medical manufacturing, ensuring that medical devices perform at the highest level to improve patient outcomes worldwide. Read on to learn more.

Video Spotlight on Products and Services

See where the video spotlight is this month: on CNC machining; micro linear actuators; a lab tube cutting machine; the 601 series Air Turbine Spindle® mills at 90,000 RPM; MD® multipurpose adhesives; and much more.

From the Editor — Transformative Trends Reshaping Life Sciences Manufacturing

The life sciences industry is at a pivotal moment, where groundbreaking technologies are redefining how therapeutics and medical devices are discovered, developed, and manufactured. From AI to additive manufacturing, these advancements are accelerating time-to-market, improving efficiency, and enabling more personalized solutions for patients. Read on to learn Editor and Director of Medical Content Sherrie Trigg's thoughts on the matter.