Materials & Manufacturing

Advances in materials and manufacturing are leading to better implants, prosthetics, and devices. Browse innovative developments in materials and manufacturing that significantly impact medical device design and production.

Stories

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Briefs: Medical
Polytetrafluoroethylene (PTFE) is a fully fluorinated polymer with exceptional chemical and physical properties: excellent chemical resistance, high temperature...
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Applications: Materials
Growing obesity rates, aging populations, poor diets, and other factors have fueled a tremendous increase in the number of patients seeking gastrointestinal treatments and...
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Applications: Medical
Near-patient in vitro diagnostic (IVD) tests depend on medical devices to perform diagnoses, generally in controlled environments and using non-invasive techniques...
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Features: Medical
Still a relatively young technology, abrasive waterjet has evolved to the point where it offers substantial benefit to some manufacturers of surgical instruments and a broad...
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Features: Materials
Silicone elastomers are high-performance thermoset materials broadly used in diverse industries, including automotive, aerospace, electronics, consumer goods, and health care. They are recognized...
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Briefs: Medical
There has been a long-term need in the filtration industry — particularly for a variety of life science applications — to eliminate the need for pre-wetting cartridge filters...
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Products: Medical
Ensinger (Washington, PA) has launched a series of highly loaded thermoplastic carbon fibre composites designed to offer high mechanical strength and heat distortion properties to medical components....
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Products: Manufacturing & Prototyping
The No. 932 electrically heated, 500°F cabinet oven from Grieve (Round Lake, IL) is used to cure large silicone rubber parts. Workspace dimensions measure 50"W × 50"D × 50"H. 60 kW power installed in Incoloy-sheathed tubular...
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Products: Medical
The Strouse Corporation (Westminster, MD) offers an adhesive designed to cover half an area measuring .105" × .105" and crafted with a tab as an asset when attaching to the device. It is die cut in a Class 10,000...
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Products: Materials
Avery Dennison Medical Solutions (Pasadena, CA) has developed an antimicrobial adhesive featuring NIMBUS® technology from Quick-Med Technologies (Gainesville, FL) that can be used for a variety of medical applications...
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Products: Materials
MicroCare Medical (New Britain, CT) has introduced Swellex™ silicone swelling agent as a solution to joining silicone to rigid parts. This newer class of solvent utilizes proprietary solvent technology that swells...
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Products: Manufacturing & Prototyping
Seco Tools (Troy, MI) offers the Feedmax™ SD230A solid carbide 30xD drill in diameters ranging from 4 mm to 10 mm as standard, with 3 mm available as semi-standard. A 4-facet point geometry provides centering capability, with...
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Products: Medical
Teknor Apex (Pawtucket, RI) offers a transparent medical elastomer gel available in free-flowing pellets. The Medalist MD-447 is ultrasoft and scores a rating of 25 on the Shore OO test for ultra-soft materials. The compound...
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Products: Medical
PolyOne (Avon Lake, OH) offers OnColor™ HC Plus, a new line of USP Class VI colorants for the healthcare industry. The palette of standard and custom colors is pre-certified to meet or exceed ISO 10993 and USP Class VI...
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Products: Imaging
NVision (Coppell, TX) now offers industrial CT scanning for reverse engineering and full inspection of medical components. Industrial CT scanning utilizes X-ray equipment to produce 3D representations of both internal and...
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Products: Medical
EPSON Robots (Carson, CA) has introduced a high performance 110 VAC power solution with EPSON C3 Compact 6 Axis Robots for non-manufacturing environments such as medical laboratories, clinics, and...
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Products: Motion Control
HEIDENHAIN Corporation (Schaumburg, IL) has introduced low profile incremental rotary encoders with block commutation tracks for use in small-dimensioned servo motors. The encoders come equipped with a 35-mm housing...
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Briefs: Photonics/Optics
Utilizing Machine Vision Engines for Advanced Quality Control and Object Detection
Incorporating machine vision engines into an OEM system with automated handling provides a wide range of benefits to the manufacturer. Machine vision engines are self-contained vision systems that include the optics, lighting, image sensor, electronics, and software...
Briefs: Manufacturing & Prototyping
Maintaining Sterility Assurance Level in Medical Device Design
A medical device undergoing design and classified as sterile will be confronted with various obstacles, not the least of which is how to determine and maintain its proposed Sterility Assurance Level (SAL) as it approaches its ultimate goal: delivery to market.
Features: Medical
A recent study by Josh Makower, MD, and a team of researchers from Stanford University found that, on average, medical device companies spend $31 million to bring a low-to-medium-risk...
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Products: Medical
Rapid Prototyping
Jabil (St. Petersburg, FL) has opened a Class 100K clean room for rapid prototyping of disposable medical devices. The new facility provides capabilities for ultrasonic welding, ultraviolet curing, solvent bonding, overmolding, laminar air flow, and bag and blister packaging and testing. The room was designed to offer the same...
Products: Manufacturing & Prototyping
Premold Corp. (Oconomowoc, WI) offers the PREMOLD PROCESS™, an approach that includes design consultation, detailed engineering, and comprehensive manufacturing solutions for medical equipment manufacturers. Design...
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Products: Materials
UV Curable Silicone Rubber
Momentive Performance Materials (Columbus, OH) has introduced the Addisil UV 60 EX elastomer for medical applications where lower temperatures during manufacturing and typical silicone rubber physical properties are both mandatory. The elastomer has minimal shrinkage and reduced air entrapment when compared to heat cured...
Products: Photonics/Optics
Visible Optical Filter for Spot Curing
IRphotonics (Hamden, CT) offers the Visible Optical Filter for the iCure® AS200 Thermal Spot Curing System to enable heating of heat-sensitive plastics used in disposable medical devices. The optical filter eliminates all visible wavelengths except for a mild red pointer glow to provide infrared energy above...
Products: Medical
Teknor Apex Company (Pawtucket, RI) has released the Medalist MD458, a high-purity formulation that has passed ISO 10993-5 cytotoxicity testing, is RoHS compliant, and provides a Shore A hardness of 70. It features a...
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Products: Materials
Abrisa Technologies (Santa Paula, CA) delivers customized precision optical glass assemblies and thin-film optical coatings for medical devices and analytical instruments. Glass is cleanable, dimensionally stable, and...
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Products: Manufacturing & Prototyping
EOS GmbH (Krailling, Germany) has released the EOSINT M280, the updated version of the EOSINT M270, for additive layer manufacturing of metal components. The system produces metal parts on the basis of 3D CAD data in only...
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Products: Medical
Biomedical textiles from Secant Medical (Perkasie, PA) offer design flexibility and choice with unique combinations of fabric geometries and versatile fiber architectures to enable less invasive delivery techniques in new...
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Products: Medical
The Duraglide™ family of dry film lubricants from MicroCare Medical (New Britain, CT) is custom-blended for single-use medical devices and mechanical assemblies destined for the operating room that function outside of...
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Ask the Expert

Dan Sanchez on How to Improve Extruded Components
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Improving extruded components requires careful attention to a number of factors, including dimensional tolerance, material selection, and processing. Trelleborg’s Dan Sanchez provides detailed insights into each of these considerations to help you advance your device innovations while reducing costs and speeding time to market.

Inside Story

Inside Story: Trends in Packaging and Sterilization
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Eurofins Medical Device Testing (MDT) provides a full scope of testing services. In this interview, Eurofins’ experts, Sunny Modi, PhD, Director of Package Testing; and Elizabeth Sydnor, Director of Microbiology; answer common questions on medical device packaging and sterilization.

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