The fabric-fiber has digital capabilities to collect, store, and analyze data using a neural network. (Credit: Anna Gitelson-Kahn/Roni Cnaani)

Researchers have created the first fiber with digital capabilities — able to sense, store, analyze, and infer activity after being sewn into a shirt. Digital fibers expand the possibilities for fabrics to uncover the context of hidden patterns in the human body that could be used for physical performance monitoring, medical inference, and early disease detection.

The new fiber was created by placing hundreds of square silicon microscale digital chips into a preform that was then used to create a polymer fiber. By precisely controlling the polymer flow, the researchers were able to create a fiber with continuous electrical connection between the chips over a length of tens of meters. The fiber itself is thin and flexible and can be passed through a needle, sewn into fabrics, and washed at least 10 times without breaking down.

The researchers were able to write, store, and read information on the fiber, including a 767-kilobit full-color short movie file and a 0.48-megabyte music file. The files can be stored for two months without power. The fiber also takes a few steps forward into artificial intelligence by including, within the fiber memory, a neural network of 1,650 connections. After sewing it around the armpit of a shirt, the researchers used the fiber to collect 270 minutes of surface body temperature data from a person wearing the shirt, and analyze how these data corresponded to different physical activities.

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