Products

Pulsed Fiber Laser Welding System

Amada Miyachi America, Monrovia, CA, has added a new pulsed fiber laser welding system to its LMF series of lasers. The 70-W LMF70-HP is ideal for welding small components and thin metals up to 0.01-in. (0.25 mm) thick. It is particularly well suited for welding thin wires such as thermocouples and guidewires. In addition to welding, the unit is capable of engraving, deep engraving, metal cutting, and welding plastic. It is also suitable for general-purpose high-speed marking. It is offered with galvo scanning beam delivery and controller or integrated into the LMWS platform, a CDRH Class 1 laser workstation.

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Laser Marking Equipment

Trumpf, Farmington, CT, offers a complete turnkey solution for an ultrashort pulse laser in a marking station. The TruMicro Mark 2000 laser’s ultrashort pulses make it possible to mark metals with a particularly deep black color and with virtually no heataffected zone. This cold processing enables fabricators to mark the material in a way that will always remain corrosion free, saving both time and money traditionally required for refinishing. In addition, the ultrashort pulses enable it to mark chromed plastic surfaces without removing any plastic. Several control loops, in conjunction with a patented fast external modulator, guarantee maximum process stability and the set pulse parameters for each individual pulse.

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Milling Machine

GF Machining Solutions, Lincolnshire, IL, offers a linear performance milling machine designed for high-performance medical machining applications. Available in threeand five-axis versions, the Mikron HSM 200U LP is particularly suitable for machining small, complex components, including medical implants and other highly detailed parts. It can produce workpieces via true five-axis simultaneous high-speed machining. It features linear motor technology in the main machine axes and optimized direct-drive motors for the B and C axes that result in high precision and part surface finishes as fine as Ra 0.05 μm.

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Bioabsorbable Micro Molding

MTD Micro Molding, Charlton, MA, offers bioabsorbable micro molding for medical devices. According to the company, successful bioabsorbable molding is attributable to six key factors: runner optimization, robust validation, in-house testing, minimal and consistent IV loss, controlled handling and packaging, and customized and specialized equipment, including simulated automation custom end-of-arm tooling.

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High-Torque Retention Knob

A high-torque retention knob from JM Performance Products, Fairport Harbor, OH, prevents toolholder deformation, a common problem in milling centers. Retention knobs can present critical productivity issues for manufacturers due to toolholder expansion. The high-torque knob addresses this problem by maximizing the length of the knob to fit the toolholder. As a result, all thread engagement occurs in a region of the toolholder where the diameter is large and where there is correspondingly more material to resist deformation. When properly installed with a retention knob socket and torque wrench, the patented design prevents toolholder deformation.

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RFID-Coded Welding System

Herrmann Ultrasonics, Bartlett, IL, has integrated an RFID reader and an optical sensor into its ultrasonic welding system to ensure safety and security when changing welding tools during the production process. An RFID reader has been integrated into the tooling to guarantee that the right tool is installed for the production. The reader is built into the sonotrode as well as the fixture. The system automatically associates the correct parameter setting for parts to be welded with the installed tooling. The optical sensor verifies that the correct part in terms of shape and color has been placed into the fixture before each ultrasonic welding process.

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Brake for Indexing Systems

Nexen Group, Vadnais Heights, MN, has introduced a spring-engaged, air-released, power-off brake designed to provide high torque for backlash-free holding and emergency stopping on indexers and positioning systems. The I-300’s high torque and short response time ensure the shortest possible stopping distance. The brake connects to the shaft with tapered, keyless locking devices. It is normally engaged until air pressure is applied to release it. The company’s patented braking element locks and holds the shaft in position without any displacement upon engagement or reversing of the load.

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Torque Tools

Mountz, San Jose, CA, offers torque tools designed for ensuring accuracy and precision. Controlling torque is essential for companies to ensure quality, safety, and reliability of products. Failure of a fastener that isn’t properly tightened can lead to catastrophic or latent failures. Fasteners that are insufficiently fastened can vibrate loose, and excessive torque can strip threaded fasteners. The tools comply with ISO 6789:2003.

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