Companies in many industries, including technology, construction, and healthcare are completely revamping the way in which their manufacturing arms are designing, building, producing, and servicing the goods they need for projects and customers.
Just a short five years ago these manufacturers began to embark on the second coming of their own industrial revolution. It wasn’t enough that the Internet and even mobile technology created a wealth of efficiencies in the production cycle.
Virtual Technologies Powering the Next Industrial Revolution
Instead, these manufacturers began to see how virtual technologies could completely change the way they operated, interacted with design teams, and provided more timely response to customer inquiries.
Gains in operations and customer service as a result of virtual technologies have been quick to illustrate early and noticeable returns for the executives running these businesses.
In fact, nearly half of the executives polled in a recent survey (44 percent) said they are experiencing approximately 10 percent in operational savings by using immersive mixed reality technologies in the design, training, production, or customer service areas of their business. A year ago, only a quarter of businesses (26 percent) were seeing similar results in savings. 1
In terms of overall production efficiency, 45 percent of enterprises are seeing at least a 10 percent increase in production efficiency increases today, up from only 11 percent a year ago.
However, these increases do not tell the whole story. When these virtualized technologies — such as augmented reality (AR) and virtual reality (VR) — were initially utilized by manufacturers they were leveraged in an on-premises environment. However, today they are utilized in a cloud environment, bringing even more efficiencies and returns to the business.
Difference Between On-Premises and the Cloud
The basic difference between cloud and on-premises data is where it lives. On-premises software and data are installed locally, on a manufacturer’s computers and servers inside the actual facility, whereas cloud software and data are hosted on a server and accessible via a web browser over the Internet.
On-premises infrastructures limit the speed and scalability needed for today’s virtual designs, and it also limits the ability to conduct knowledge sharing between organizations that can be critical when designing new products and understanding the best way for virtual buildouts.
Cloud-Based Automation Technologies Proving Pivotal
Manufacturers are overcoming these limitations by leveraging cloud-based (or remote server based) virtual platforms powered by distributed cloud architecture and 3D vision-based AI. These cloud platforms provide the desired performance and scalability to drive innovation in the industry at speed and scale.
Imagine what it would be like to virtually design an airplane using the different eyeglass filters used by an ophthalmologist during a typical eye exam. Some filters allow you to read only the larger print because they restrict your ability to read — this would be designing virtually in an on-premises software environment. Other filters allow you to see fine print with pinpoint accuracy — this is what is possible in a cloud environment.
Cloud Environments Enable More Precise Three-Dimensional Digital Mapping
One of the key requirements for virtual applications is to precisely overlay on an object its model or the digital twin. This helps in providing work instructions for assembly, training, and also catch any errors or defects in manufacturing.
Most on-device object tracking systems use a 2D image and/or markerbased tracking. This severely limits overlay accuracy in a 3D environment because 2D tracking cannot estimate depth with high accuracy, and consequently the scale, and the pose. This means even though users can achieve what looks like a good match when looking from one angle and/or position, the overlay loses proper accuracy during alignment.
Deep learning-based 3D AI allows users to identify 3D objects of arbitrary shape and size in various orientations with high accuracy in the 3D space. This approach is scalable with any arbitrary shape and is amenable to use in enterprise use cases requiring rendering overlay of complex 3D models and digital twins with their real-world counterparts.
Cloud technology is pivotal to achieve this level of detail because technology and hardware used in an on-premises environment easily overheats from the compute power needed. Virtual technology requires a precise and persistent fusion of the real and virtual worlds. This means rendering complex models and scenes in photorealistic detail, rendered at the correct physical location (with respect to both the real and virtual worlds) with the correct scale and accurate pose.
This is only achieved today by using discrete GPUs from one or more cloud-based servers and delivering the rendered frames wirelessly or remotely to the head-mounted displays (HMDs) such as the Microsoft HoloLens and the Oculus Quest.
An increasing number of manufacturers are moving their virtual solutions away from on-premises data centers. Today, 48 percent of enterprises are leveraging cloud-hosted environments, and another 21 percent say they will leverage the cloud when they implement immersive reality solutions in the future.
- GridRaster online survey of virtual technologies; 400 respondents across U.S., March 2021.
This article was written by Dijam Panigrahi, cofounder and COO of GridRaster Inc., Mountain View, CA. For more information, visit here .